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Home >> Jeep >> 2004 >> Wrangler Rubicon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV231 Transfer Case) >> Transfer Case - NV231 >> Inspection >> Rear Output Shaft/Yoke/Drive Chain

Rear Output Shaft/Yoke/Drive Chain

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Check condition of the seal contact surfaces of the yoke slinger. This surface must be clean and smooth to ensure proper seal life. Replace the yoke nut and seal washer as neither part should be reused.

Fig 1: Checking Seal Contact Surface Of Yoke Slinger
G01707958Courtesy of DAIMLERCHRYSLER CORP.

Inspect the shaft threads, sprocket teeth, and bearing surfaces. Minor nicks on the teeth can be smoothed with an oilstone. Use 320-400 grit emery to smooth minor scratches on the shaft bearing surfaces. Rough threads on the shaft can be chased if necessary. Replace the shaft if the threads are damaged, bearing surfaces are scored, or if any sprocket teeth are cracked or broken.

Examine the drive chain and shaft bearings. Replace the chain and both sprockets if the chain is stretched, distorted, or if any of the links bind. Replace the bearings if rough, or noisy.