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Home >> Jeep >> 2004 >> Wrangler Rubicon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV231 Transfer Case) >> Transfer Case - NV231 >> Inspection >> Input Gear And Planetary Carrier

Input Gear And Planetary Carrier

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Check the teeth on the gear. Minor nicks can be dressed off with an oilstone but replace the gear if any teeth are broken, cracked, or chipped. The bearing surface on the gear can be smoothed with 300-400 grit emery cloth if necessary.

Fig 1: Checking Input Gear & Carrier Components
G01707954Courtesy of DAIMLERCHRYSLER CORP.

Examine the carrier body and pinion gears for wear or damage. The carrier will have to be replaced as an assembly if the body, pinion pins, or pinion gears are damaged.

Check the lock ring and both thrust washers for wear or cracks. Replace them if necessary. Also replace the lock retaining ring if bent, distorted, or broken.