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Home >> Jeep >> 2004 >> Wrangler Rubicon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV231 Transfer Case) >> Transfer Case - NV231 >> Disassembly >> Shift Forks And MAINSHAFT

Shift Forks And MAINSHAFT

WARNING: This page is about a different variant/trim than selected.
  1. Remove detent plug, O-ring, detent spring and detent plunger.
    Fig 1: Removing Detent Plug, Spring & Plunger
    G01707936Courtesy of DAIMLERCHRYSLER CORP.
  2. Remove mainshaft from mode sleeve and input gear pilot bearing.
  3. Remove mode fork and sleeve as an assembly. Note position of sleeve for assembly reference. The short side of the sleeve faces upward.
    Fig 2: Removing Mode Fork & Sleeve
    G01707937Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove range fork and hub as an assembly. Note fork position for installation reference.
    Fig 3: Removing Range Fork & Sleeve
    G01707938Courtesy of DAIMLERCHRYSLER CORP.
  5. Remove shift sector from front case.
    Fig 4: Removing Shift Sector
    G01707939Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove shift sector bushing and O-ring.
    Fig 5: Removing Sector Bushing & O-Ring
    G01707940Courtesy of DAIMLERCHRYSLER CORP.
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