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Home >> Jeep >> 2004 >> Wrangler Rubicon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV231 Transfer Case) >> Transfer Case - NV231 >> Disassembly >> Front Output Shaft And Drive Chain

Front Output Shaft And Drive Chain

WARNING: This page is about a different variant/trim than selected.
  1. Support transfer case so rear case is facing upward.
  2. Remove bolts holding front case to rear case. The case alignment bolts require flat washers.
    Fig 1: Locating Rear Case Alignment Bolt
    G01707931Courtesy of DAIMLERCHRYSLER CORP.
  3. Loosen rear case with flat blade screwdriver to break sealer bead. Insert pry tool blade only into notches provided at each end of case.
    Fig 2: Loosening Rear Case (Typical)
    G01707932Courtesy of DAIMLERCHRYSLER CORP.
  4. Remove rear case from front case.
  5. Remove oil pickup tube from rear case.
    Fig 3: Removing Oil Pickup Tube
    G01707933Courtesy of DAIMLERCHRYSLER CORP.
  6. Remove mode fork spring.
    Fig 4: Removing Mode Fork Spring
    G01707934Courtesy of DAIMLERCHRYSLER CORP.
  7. Pull front output shaft upward and out of front output shaft bearing.
    Fig 5: Removing Front Output Shaft & Chain
    G01707935Courtesy of DAIMLERCHRYSLER CORP.
  8. Remove front output shaft and chain.
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