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Home >> Jeep >> 2004 >> Wrangler Rubicon, Automatic >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Overhaul - NV231 Transfer Case) >> Transfer Case - NV231 >> Assembly >> Input Gear And Low Range Gear

Input Gear And Low Range Gear

WARNING: This page is about a different variant/trim than selected.
  1. Align and install low range/input gear assembly in front case. Be sure low range gear pinions are engaged in annulus gear and that input gear shaft is fully seated in front bearing.
    Fig 1: Installing Input/Low Range Gear
    G01707977Courtesy of DAIMLERCHRYSLER CORP.
  2. Install snap-ring to hold input/low range gear into front bearing.
    Fig 2: Installing Snap Ring
    G01707978Courtesy of DAIMLERCHRYSLER CORP.
  3. Clean gasket sealer residue from retainer and inspect retainer for cracks or other damage.
  4. Apply a 3 mm (1/8 in.) bead of Mopar® gasket maker or silicone adhesive to sealing surface of retainer.
  5. Align cavity in seal retainer with fluid return hole in front of case.
    6. CAUTION: Do not block fluid return cavity on sealing surface of retainer when applying Mopar® gasket maker or silicone adhesive sealer. Seal failure and fluid leak can result.
    Fig 3: Installing Front Bearing Retainer
    G01707979Courtesy of DAIMLERCHRYSLER CORP.
  6. Install bolts to hold retainer to transfer case. Tighten to 21 N.m (16 ft. lbs.) of torque.
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