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Home >> Jeep >> 2003 >> Grand Cherokee 4WD V8-4.7L >> Repair and Diagnosis >> Transmission and Drivetrain >> Differential Assembly >> Service and Repair >> Overhaul >> Front Axle - 186FBI >> Differential >> Disassembly and Assembly

Disassembly and Assembly

DISASSEMBLY
1. Remove the ring gear.





2. Drive out the roll pin holding pinion gear mate shaft with a hammer and punch (Fig. 42).
3. Remove pinion gear mate shaft from the differential case and the pinion mate gears.





4. Rotate differential side gears and remove the pinion mate gears and thrust washers (Fig. 43).
5. Remove differential side gears and thrust washers.

ASSEMBLY
1. Install differential side gears and thrust washers.
2. Install pinion mate gears and thrust washers.
3. Install pinion gear mate shaft. Align the roll pin holes in shaft and the differential case.





4. Install the roll pin in the differential case (Fig. 44).
5. Install the ring gear.
6. Lubricate all differential components with hypoid gear lubricant.