Brake Pedal Assy: Service and Repair

REMOVAL- NON-ADJUSTABLE PEDAL

Push Rod Retainer Clip:

1. Remove retainer clip that holds booster to pedal pin.
2. Remove nut from pedal shaft.
3. Slide pedal shaft out and remove brake pedal.

Pedal Bushings:

4. Remove pedal bushings if they are to be replaced.

INSTALLATION - NON-ADJUSTABLE PEDAL
1. Lubricate bushings, pedal shaft and pedal pin with Mopar multi-mileage grease.
2. Install bushings into pedal.
3. Position pedal in bracket and install pedal shaft in support and through pedal.
4. Install new nut on pedal shaft and tighten to 27 Nm (20 ft. lbs.).

NOTE: Pedal shaft nut should not be reused.

5. Install booster push rod on pedal pin and install retainer clip on pedal pin.
6. Check and adjust stop lamp switch if necessary.