Rear Disc Brake Caliper

ASSEMBLY - REAR DISC BRAKE CALIPER

CAUTION: Dirt, oil, and solvents can damage caliper seals. Insure assembly area is clean and dry.

1. Lubricate caliper piston, piston seal and piston bore with clean brake fluid.

Piston Seal Installation:

2. Install new piston seal into seal groove with finger.

NOTE: Verify seal is fully seated and not twisted.

Dust Boot On Piston:

3. Install new dust boot on caliper piston and seat boot lip into piston groove.
4. Stretch boot rearward to straighten boot folds, then move boot forward until folds snap into place.

Caliper Piston Installation:

5. Install piston into caliper bore and press piston down to the bottom of the caliper bore by hand or with hammer handle.

Piston Dust Boot Installation:

6. Seat dust boot in caliper with Installer 8280 and Handle C-4171.

Slide Pin And Bushing:

7. Install caliper slide pin bushings into the caliper.
8. Install caliper bleed screw.