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Reverse Idler Assembly

  1. Lubricate idler components with gear lube.
  2. Slide idler gear bearing on shaft (see Fig 1). Bearing fits either way on shaft.
  3. Slide gear onto shaft. Side of gear with recess goes to rear (see Fig 1).
  4. Place first lock ball in dimple at rear end of idler shaft (see Fig 1). Hold ball in place with petroleum jelly.
    Fig 1: Idler Gear And Bearing
    G03109659
  5. Slide thrust rear thrust washer onto shaft and over lock ball (see Fig 2).
  6. Install snap ring in groove at rear of shaft (see Fig 2).
    Fig 2: Idler Gear Rear Thrust Washer
    G03109660
  7. Install lock ball in dimple at front of shaft. Hold ball in place with petroleum jelly.
  8. Install front thrust washer on shaft and slide washer up against gear and over lock ball (see Fig 3).
  9. Install wave washer, flat washer and remaining snap ring on idler shaft (see Fig 3). Verify snap ring is seated.
    Fig 3: Idler Gear And Shaft Assembly
    G03109661