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Adapter Housing - 4WD

  1. Install rear bearing in adapter housing. Use wood hammer handle or wood dowel to tap bearing into place.
  2. Position rear bearing retainer in adapter housing (see Fig 1).
    Fig 1: Bearing Retainer In Adapter Housing - 4WD
    G03109678
  3. Apply Mopar Gasket Maker or equivalent, to threads, bolt shanks and under hex heads of bearing retainer bolts (see Figure).
  4. Apply liberal quantity of petroleum jelly to countershaft rear bearing and bearing race.
  5. Install countershaft rear bearing in bearing race (see Figure).
    CAUTION: Be sure the large diameter side of the roller retainer faces the countershaft and the small diameter side faces the race and housing (see Figure).
  6. Apply extra petroleum jelly to hold countershaft rear bearing in place when housing is installed.
  7. Apply light coat of petroleum jelly to shift shaft bushing/bearing in adapter housing (see Figure).
  8. Install adapter housing on geartrain.
  9. Install rear bearing snap ring on output shaft (see Fig 2).
    Fig 2: Rear Bearing Snap Ring - 4WD
    G03109679
  10. Lubricate lip of new rear seal (see Fig 3) with Mopar Door Ease or transmission fluid.
  11. Install new rear seal in adapter housing bore with Installer C-3860-A. Verify seal is seated in housing bore (see Fig 3).
    Fig 3: Rear Seal
    G03109680