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Home >> Jeep >> 1996 >> Grand Cherokee Limited, 5.2 Y >> Repair and Diagnosis >> External Pages >> Different car >> Section 188 (4.0L 6-CYL - VIN [S]) >> Removal & Installation >> Thermostat >> Installation

Removal & Installation: Thermostat: Installation

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  1. Install the replacement thermostat so that the pellet, which is encircled by a coil spring, faces the engine. All thermostats are marked on the outer flange to indicate the proper installed position.
    1. Observe the recess groove in the engine cylinder head (Fig 2).
    2. Position thermostat into this groove with arrow and air bleed hole on outer flange pointing up.
  2. Install replacement gasket and thermostat housing.
  3. Fig 1: Thermostat Removal/Installation
    G00486707Courtesy of CHRYSLER CORP.
    Fig 2: Thermostat Recess
    G00486708Courtesy of CHRYSLER CORP.
    CAUTION: Tightening the thermostat housing unevenly or with the thermostat out of its recess may result in a cracked housing.
  4. Tighten the housing bolts to 20 N.m (15 ft. lbs.) torque.
  5. Install hoses to thermostat housing.
  6. Install electrical connector to coolant temperature sensor.
  7. Be sure that the radiator draincock is tightly closed. Fill the cooling system to the correct level with the required coolant mixture.
  8. Start and warm the engine. Check for leaks.