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Home >> Jeep >> 1996 >> Grand Cherokee Limited, 5.2 Y >> Repair and Diagnosis >> External Pages >> Different car >> Section 187 (2.5L 4-CYL - VIN [P]) >> Removal & Installation >> Intake Manifold >> Removal

Intake Manifold: Removal

WARNING: This page is about a different car, the 1995 Jeep Wrangler and 1994 Jeep Wrangler. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative battery cable. Remove air inlet hose at throttle body and air cleaner. Remove power steering pump with hoses attached and wire it aside.
  2. Release fuel pressure. See FUEL PRESSURE RELEASE . Remove power steering pump brackets at water pump and intake manifold. Disconnect fuel supply and return lines at fuel rail.
  3. Disconnect accelerator cable. Unplug cruise control connector at throttle body, using finger pressure only. Remove crankcase ventilation and manifold pressure sensor hoses. Tag and disconnect all wiring and hoses.
  4. Remove bolts No. 2 through 5 securing intake manifold to cylinder head. See Fig 1. Slightly loosen bolt No. 1 and nuts No. 6 and 7. Remove intake manifold. Drain coolant from manifold.
Fig 1: Intake & Exhaust Manifold Bolt Tightening Sequence
G91515Courtesy of CHRYSLER CORP.