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Transfer Case - Model NP-231 & NP-241: Removal

WARNING: This page is about a different car, the 1990 Dodge Ram Wagon, 1990 Dodge Ram Van, 1990 Dodge Pickup, 1990 Dodge Dakota, and 1990 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise and support vehicle. Drain transfer case. Mark front and rear output shaft yokes and drive shaft for installation reference. Disconnect speedometer cable and vacuum switch hoses.
  2. Disconnect shift lever link from operating lever. Support transfer case with transmission jack. Remove crossmember. Disconnect front and rear drive shaft yokes and wire to frame.
  3. Remove transfer case-to-transmission nuts. Move transfer case assembly to rear until clear of transmission output shaft. Lower transfer case from vehicle. Remove all gasket material from rear of transmission adapter housing.
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