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Home >> Jeep >> 1982 >> Wagoneer Custom, 4.2L Eng VIN C, AWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Power Brake Units - DELCO-Moraine Single Diaphragm >> Overhaul >> Power Brake Unit >> Reassembly

Power Brake Unit: Reassembly

  1. Lubricate inside diameter of diaphragm lip with silicon lubricant and fit in diaphragm support.
  2. Install diaphragm and support over power piston and pushrod assembly, support side first. Install new diaphragm retainer and seat using seating tool (J-28458) and a plastic hammer.
  3. Install reaction piston, new reaction disc, reaction retainer and piston rod.
  4. Attach holding fixture to front housing and place in vise. Install power piston return spring with white end to front housing.
  5. Insert power piston pushrod end through rear housing and place on front housing and return spring.
  6. Align scribe marks with spanner on studs of rear housing. Press down and turn clockwise to lock housings.
    NOTE: Assembly can be aided by connecting a vacuum source to booster.
  7. Stake 2 housing tabs into sockets with chisel. Stake at 2 tabs 180° apart.
  8. Lubricate inside and outside diameters of grommet and front housing seal. Install seal, grommet, vacuum check valve and boot.
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