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Engine And Ancillaries (G2464048): Installation: Part(S)

WARNING: This page is about a different car, the 2019 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
STEP PART NAME QUANTITY
Step 2 Drive plate bolts 10
Step 3 Crankshaft pulley friction washer 1
Step 12 Crankshaft pulley bolts 1
Step 19 Oil cooler gasket 1
Step 20 Oil cooler bolts 18
Step 21 Engine mount bolt(s) 4
Step 22 Engine mount bolt(s) 4
Step 24 Brake vacuum pump gasket 1
Step 26 Oil cooler to water pump O-ring seals 1
Step 26 Oil cooler to coolant pump pipe 1
Step 26 Engine coolant pump gasket 2
Step 28 Camshaft position sensor O-ring seal 2
Step 29 Camshaft position sensor O-ring seal 2
Step 30 Variable Camshaft Timing (VCT) solenoid O-ring seals 2
Step 31 Variable Camshaft Timing (VCT) solenoid O-ring seals 2
Step 35 Water outlet to cylinder block tube 1
Step 39 Intake manifold gasket 2
Step 43 Charge air cooler gasket 1
Step 51 Fuel injector refit kit 8
Step 64 Engine block heater manifold seal(s) 1
Step 66 Cylinder block coolant outlet O-ring seals 2
Step 76 Fuel pump O-ring seal 2
Step 79 Fuel rail supply pipe(s) 1
Step 87 Exhaust manifold gasket 1
Step 88 Exhaust manifold bolts 8
Step 89 Exhaust manifold gasket 1
Step 90 Exhaust manifold bolts 8
Step 93 Heatshield Screw - M6.3X13 3
Step 93 Heatshield screw - M8x30 1
Step 94 Heatshield Screw - M6.3X13 4
Step 95 Oil filter housing gasket 1
Step 96 Oil filter 1
Step 97 Thermostat to top coolant hose tube 1
CAUTION:
  • Make sure that the components removed from the old engine are cleaned and inspected before installing to the replacement engine, any worn or damaged components or clips must be replaced.
  • Before installing any components make sure that the area is clean and free of any foreign material.
  • Make sure that all blanking caps are removed before installing components to the replacement engine. Failure to follow the above instructions might result in premature failure of the replacement engine.
NOTE:
  • Note the orientation of the components prior to removal.
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. G13882940Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): JLR-303-1304 

    • Install and tighten the 2 bolts.

      Torque: 10Nm 

  2. Fig 1: Drive Plate Bolts Tightening Sequence
    G13880117Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the drive plate.
    • Install and tighten 10 new bolts in the illustrated sequence.

      Renew Part: Drive plate bolts Quantity: 10  .

      Torque 

      Stage 1: 45Nm 

      Stage 2: 90  °

  3. G13880118Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new friction washer.

    Renew Part: Crankshaft pulley friction washer Quantity: 1  .

  4. CAUTION:
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    • Make sure that all the required tools are present to fully seat the crankshaft damper in 7 minutes from the application of the RTV sealant. Failure to follow this instruction might result in excessive oil leaks.
    G13880119Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant to the crankshaft pulley keyway.

    Material: Silicone Sealant LB (WSE-M4G323-A4/2U7J-M4G323-AA) 

    Material: Silicone Sealant LB (WSS-M4G320-A3/6G9N-M4G320-AA) 

  5. G13880120Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the crankshaft pulley.

  6. NOTE: The thread is left handed.
    G13880121Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Special Tool(s):  303-1440

  7. G13880122Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): 303-1439 

    • Install and tighten the 4 bolts.

      Torque: 25Nm 

  8. G13880123Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): 303-1441 

    • Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten.

      Failure to do this may result in damage to the components.

  9. G13880124Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tools.

    Special Tool(s): 303-1440, 303-1441 

  10. G13883191Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the special tool.

      Special Tool(s): 303-1439 

  11. G13880126Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 bolts.

    Torque: 65Nm 

  12. NOTE:
    • The thread is left handed.
    • Make sure to use thread locking material.
    G13880127Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the bolt.

    Renew Part: Crankshaft pulley bolts Quantity: 1  .

    Torque: 200Nm 

  13. G13880128Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tools.

      Special Tool(s): 303-1437, 303-1438 

    • Install and tighten the 2 bolts.

      Torque: 25Nm 

  14. G13882940Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the special tool.
  15. G13880130Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Mark up the socket at 9 o'clock and the special tool at 12 o'clock to aid the tightening of the bolt.

  16. CAUTION: Make sure that the markings made in the previous step are followed accurately during the tightening of the bolt.
    G13880131Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Use a suitable stand to support the special tool.
    • Use the special tool to tighten the bolt.

      Special Tool(s): 303-1191 

      Torque 

      Stage 1: 200Nm 

      Stage 2: 270  °

  17. G13880128Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 bolts.
    • Remove the special tools.

      Special Tool(s): 303-1437, 303-1438 

  18. G13880133Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 bolts.

    Torque: 65Nm 

  19. CAUTION: Make sure that the mating faces are clean and free of any foreign material.
    G13882924Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new oil cooler gasket.

    Renew Part: Oil cooler gasket Quantity: 1  .

  20. Fig 2: Oil Cooler Bolts Tightening Sequence
    G13883201Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the oil cooler.
    • Install and tighten 18 new bolts in the illustrated sequence.

      Renew Part: Oil cooler bolts Quantity: 18  .

      Torque: 11.5Nm 

  21. G13882929Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the right engine mount.
    • Install and tighten the 4 new bolts.

      Renew Part: Engine mount bolt(s) Quantity: 4  .

      Torque 

      Stage 1: 45Nm 

      Stage 2: 60  °

  22. G13882928Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the left engine mount.
    • Install and tighten the 4 new bolts.

      Renew Part: Engine mount bolt(s) Quantity: 4  .

      Torque 

      Stage 1: 45Nm 

      Stage 2: 60  °

  23. G13882927Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the generator bracket.
    • Install and tighten the 2 bolts.

      Torque: 47.5Nm 

  24. CAUTION: Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882922Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new gasket.

      Renew Part: Brake vacuum pump gasket Quantity: 1  .

    • Install the brake vacuum pump.
    • Install and tighten the 2 bolts.

      Torque: 11.5Nm 

  25. CAUTION: Observe correct installation of the coolant pump to oil cooler tube o-ring seals. Failure to do so may result in coolant loss.
    G13880140Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Make sure that the coolant pump to oil cooler tube o-ring seals are correctly installed.

  26. CAUTION:
    • Coolant system components should be cleaned and checked carefully for damage, contamination or deterioration before installing to the new engine.
    • If any contamination or damage is visible to the coolant pump, or the engine has been overheated make sure to replace the component.
    • Make sure that no twisting or excessive force is used to install the coolant pump to the coolant inlet pipe. Failure to follow this instruction might result in premature failure of the engine.
    G13882921Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install 2 new O-ring seals.

      Renew Part: Oil cooler to water pump O-ring seals Quantity: 1  .

    • Install the new coolant pump inlet pipe.

      Renew Part: Oil cooler to coolant pump pipe Quantity: 1  .

    • Install 2 new gaskets.

      Renew Part: Engine coolant pump gasket Quantity: 2  .

    • Install the coolant pump.
    • Install, but do not fully tighten the 4 bolts.
  27.
    Fig 3: Coolant Pump Bolts Tightening Sequence
    G13880142Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the 4 bolts in the sequence illustrated.

    Torque: 11.5Nm 

  28. CAUTION:
    • Make sure that all the mating faces are clean and free of any foreign material.
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882920Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install 2 new o-ring seals to the 2 Camshaft Position Sensor (CMP).

      Renew Part: Camshaft position sensor O-ring seal Quantity: 2  .

    • Lubricate the o-ring seals.
    • Install the 2 CMP  sensors.
    • Install and tighten the 2 bolts.

      Torque: 9Nm 

  29. CAUTION:
    • Make sure that all the mating faces are clean and free of any foreign material.
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882919Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install 2 new o-ring seals to the 2 CMP.

      Renew Part: Camshaft position sensor O-ring seal Quantity: 2  .

    • Lubricate the o-ring seals.
    • Install the 2 CMP  sensors.
    • Install and tighten the 2 bolts.

      Torque: 9Nm 

  30. CAUTION:
    • Make sure that all the mating faces are clean and free of any foreign material.
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882918Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install 2 new O-ring seals.

      Renew Part: Variable Camshaft Timing (VCT) solenoid O-ring seals Quantity: 2  .

    • Install the 2 Variable Camshaft Timing (VCT) solenoids.
    • Install and tighten the 4 bolts.

      Torque: 9Nm 

  31. CAUTION:
    • Make sure that all the mating faces are clean and free of any foreign material.
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882917Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install 2 new O-ring seals.

      Renew Part: Variable Camshaft Timing (VCT) solenoid O-ring seals Quantity: 2  .

    • Install the 2 VCT  solenoids.
    • Install and tighten the 4 bolts.

      Torque: 9Nm 

  32. G13882916Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the accessory drive belt tensioner bracket.
    • Install and tighten the 4  bolts.

      Torque: 25Nm 

  33. G13882915Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the viscous fan pulley.
    • Install and tighten the 3 bolts.

      Torque: 25Nm 

  34. G13882914Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the accessory drive belt tensioner.
    • Install and tighten the bolt.

      Torque: 47.5Nm 

  35. CAUTION: Make sure that a new component is installed. Failure to follow this instruction might result in damage to the vehicle.
    G13882913Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 new O-ring seals.
    • Use clean distilled water to lubricate the cylinder block coolant port bore.
    • Install the new coolant outlet to cylinder block tube.

      Renew Part: Water outlet to cylinder block tube Quantity: 1  .

    • Install and tighten the 2 bolts.

      Torque: 11.5Nm 

  36. G13882912Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 Noise, Vibration and Harshness (NVH) components.

  37. CAUTION: Take extra care when working near open inlet ports, any foreign material must be cleaned or removed immediately.
    G13883218Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the knock sensor harness to its noted position on removal.
    • Install and tighten the 4 bolts.

      Torque: 20Nm 

  38. CAUTION:
    • If a new cylinder head has been installed then the special tool 303-1449-02 without the thread must be used to install the supercharger.
    • Take extra care when working near open inlet ports, any foreign material in the ports must be cleaned or removed immediately.
    G13883219Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tools.

    Special Tool(s): 303-1449-01, 303-1449-02 

  39. CAUTION: Take extra care when working near open inlet ports, any foreign material in the ports must be cleaned or removed immediately.
    G13883220Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install 2 new intake manifold gaskets.

    Renew Part: Intake manifold gasket Quantity: 2  .

  40. CAUTION: Take extra care when working near open inlet ports, any foreign material in the ports must be cleaned or removed immediately.
    Fig 4: Supercharger Assembly Bolts Tightening Sequence
    G13883221Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the supercharger assembly.
    • Install and tighten the 4 bolts in the illustrated sequence.

      Torque: 25Nm 

    • Loosen but do not fully remove bolts 1 and 2.
    • Tighten the 2 bolts.

      Torque: 25Nm 

  41. CAUTION: Take extra care when working near open inlet ports, any foreign material in the ports must be cleaned or removed immediately.
    G13883222Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tools.

    Special Tool(s): 303-1449-01, 303-1449-02 

  42. CAUTION: Take extra care when working near open inlet ports, any foreign material in the ports must be cleaned or removed immediately.
    Fig 5: Intake Manifold Bolt Tightening Sequence
    G13883223Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 4 bolts in the illustrated sequence.

    Torque: 25Nm 

  43. CAUTION: Take extra care when working near open inlet ports, any foreign material in the ports must be cleaned or removed immediately.
    G13883224Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tools.

      Special Tool(s): JLR-303-1677 

    • Install a new gasket.

      Renew Part: Charge air cooler gasket Quantity: 1  .

  44. Fig 6: Charge Air Cooler Assembly Bolts Tightening Sequence
    G13883225Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the charge air cooler assembly.
    • Install and tighten the 4 bolts in the illustrated sequence.

      Torque: 25Nm 

  45. Fig 7: Charge Air Cooler Assembly Bolts Tightening Sequence
    G13883226Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the special tools.

      Special Tool(s): JLR-303-1677 

    • Install and tighten the 5 bolts in the illustrated sequence.

      Torque: 25Nm 

  46. Fig 8: Charge Air Cooler Assembly Bolts Tightening Sequence
    G13883227Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 7 bolts in the illustrated sequence.

    Torque: 25Nm 

  47.
    Fig 9: Charge Air Cooler Assembly Bolts Tightening Sequence
    G13883228Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 7 bolts in the illustrated sequence.

    Torque: 25Nm 

  48. Fig 10: Charge Air Cooler Assembly Bolts Tightening Sequence
    G13883229Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 bolts in the illustrated sequence.

    Torque: 25Nm 

  49. G13882906Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the bracket.
    • Install and tighten the 2 bolts.

      Torque: 10Nm 

  50. NOTE: Repeat this step for the remaining 4 injectors.
    G13883231Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Cut and remove the 4 seals.

  51. CAUTION: Make sure that the mating surfaces are clean and free from debris and foreign material.
    NOTE: Repeat this step for the remaining 7 fuel injectors.
    G13880158Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the special tool.

      Special Tool(s): 310-198 

    • Use the special tool to install the new Teflon™seal to the fuel injector.
    • Make sure the Teflon™seal is correctly installed.

      Renew Part: Fuel injector refit kit Quantity: 8  .

    • Remove the special tool.

      Special Tool(s): 310-198 

  52. NOTE: Repeat this step for the remaining 7 fuel injectors.
    G13880159Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use the special tool to fully install the Teflon™seal.

    Special Tool(s): 310-199 

  53. NOTE: Repeat this step for the remaining 7 fuel injectors.
    G13882905Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the new fuel injector O-ring seal and washer supplied in the fuel injector installation kit.
    • Install the new fuel injector clamp supplied in the fuel injector installation kit.
  54. CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.
    NOTE: Repeat this step for the other side.
    G13883235Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tools.

    Special Tool(s): 310-200-01, 310-200-02 

  55. NOTE: Repeat this step for the other side.
    G13883236Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 4 fuel injectors.

  56. CAUTION: Make sure that the fuel injectors are aligned and installed into the fuel rail correctly, as noted in the removal step.
    NOTE: Repeat this step for the other side.
    G13883237Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the fuel rail.
    • Install and tighten the 2 bolts a half turn at a time until the correct torque is achieved.

      Torque: 20Nm 

  57. NOTE: Repeat this step for the other side.
    G13883238Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the special tools.

    Special Tool(s): 310-200-01, 310-200-02 

  58. NOTE: Repeat this step for the other side.
    Fig 11: Fuel Rail Bolts Tightening Sequence
    G13883239Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 bolts in the illustrated sequence.

    Torque: 20Nm 

  59. NOTE: Repeat this step for the other side.
    Fig 12: Fuel Rail Bolts Tightening Sequence
    G13883239Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 bolts in the illustrated sequence.

    Torque: 30Nm 

  60. NOTE: Repeat this step for the other side.
    Fig 13: Fuel Rail Bolts Tightening Sequence
    G13883241Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install and tighten the 2 bolts in the illustrated sequence.

    Torque: 30Nm 

  61. NOTE: Repeat this step for the other side.
    G13882900Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Use the special tool to install and tighten the 4 spark plugs.

    Special Tool(s): 303-1450 

    Torque: 20Nm 

  62. G13882899Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 4 ignition coils.
    • Install and tighten the 4 bolts.

      Torque: 8Nm 

  63. G13882898Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 4 ignition coils.
    • Install and tighten the 4 bolts.

      Torque: 8Nm 

  64. CAUTION: Coolant system components should be cleaned and checked carefully for damage, contamination or deterioration before installing to the new engine.
    NOTE: If equipped.
    G13882897Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new gasket.

      Renew Part: Engine block heater manifold seal(s) Quantity: 1  .

    • Install and tighten the block heater.

      Torque: 50Nm 

  65. G13882896Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the bracket.
    • Install and tighten the 3 bolts.

      Torque: 11.5Nm 

    • Install the 2 clips.
  66. CAUTION:
    • Coolant system components should be cleaned and checked carefully for damage, contamination or deterioration before installing to the new engine.
    • If any contamination or damage is visible to the coolant pipe, or the engine has been overheated make sure to replace the component.
    G13882895Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install 2 new O-ring seals.

      Renew Part: Cylinder block coolant outlet O-ring seals Quantity: 2  .

    • Install the coolant pipe.
    • Install and tighten the 2 bolts.

      Torque: 9Nm 

    • Connect the coolant hose.
    • Install the clamp.
  67. G13882894Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the engine wiring harness.

  68. G13882893Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the 3 electrical connectors.
    • Install the clip.
  69. G13882892Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the engine wiring harness in the correct location.
    • Connect the 2 electrical connectors.
    • Install the 5 clips.
  70. G13882891Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the engine wiring harness in the correct location.
    • Install the 4 clips.
    • Connect the 8 electrical connectors.
  71. G13882890Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the engine wiring harness in the correct location.
    • Install the 5 clips.
    • Connect the 9 electrical connectors.
    • Install and tighten the nut.

      Torque: 6.2Nm 

  72. G13882889Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the engine wiring harness in the correct location.
    • Connect the 4  electrical connectors.
    • Install the clip.
    • Install and tighten the bolt.

      Torque: 9Nm 

  73. G13882888Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the engine wiring harness in the correct location.
    • Connect the 4 electrical connectors.
    • Install the 2 clips.
    • Install and tighten the bolt.

      Torque: 9Nm 

  74. G13879822Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the 3 electrical connectors.
    • Install the clip.
  75. CAUTION:
    • Make sure that all the mating faces are clean and free of any foreign material.
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882885Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Lubricate the High Pressure (HP) fuel pump tappet bores.
    • Install the 2 HP  fuel pump tappets.
  76. CAUTION:
    • Install the rear HP  fuel pump first.
    • Make sure that all the mating faces are clean and free of any foreign material.
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882884Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and lubricate the 2 new O-ring seals.

      Renew Part: Fuel pump O-ring seal Quantity: 2  .

    • Install the rear HP fuel pump.
    • Install, but do not fully tighten the 2 bolts.
    • Tighten each bolt one turn at a time until the correct torque is achieved.

      Torque: 11.5Nm 

    • Install the front HP fuel pump.
    • Install, but do not fully tighten the 2 bolts.
    • Tighten each bolt one turn at a time until the correct torque is achieved.

      Torque: 11.5Nm 

  77. CAUTION: Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13882883Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 HP  fuel pump covers.

  78. CAUTION:
    • Make sure that all the mating faces are clean and free of any foreign material.
    • Make sure that the components have been thoroughly cleaned and inspected before installing to the new engine. Failure to follow this instruction might result in premature engine failure.
    G13880180Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the HP  fuel pump inlet pipe.
    • Install the HP  fuel pump inlet pipe to the 2 clips.
    • Install the 2 clips.
    • Tighten the 2 fuel line unions.

      Torque: 20Nm 

    • Install and tighten the 3 bolts.

      Torque: 11.5Nm 

  79. CAUTION: Make sure that all the mating faces are clean and free of any foreign material.
    G13883260Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new HP fuel pump outlet pipe assembly to the stud on the valve cover.

      Renew Part: Fuel rail supply pipe(s) Quantity: 1  .

    • Connect the 3 fuel line unions.
    • Tighten the 3 fuel line unions.

      Torque: 20Nm 

    • Install and tighten the M6 bolt.

      Torque: 11.5Nm 

    • Install and tighten the M8 bolt.

      Torque: 26Nm 

    • Install and tighten the nut.

      Torque: 6Nm 

  80. Fig 14: Fuel Rail Bolts Tightening Sequence
    G13880182Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect but do not fully tighten the 2 fuel line unions.
    • Install and tighten the 4 bolts.

      Torque: 11.5Nm 

    • Tighten the 2 fuel line unions and 2 bolts in the illustrated sequence.

      Torque: 20Nm 

  81. G13882877Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the starter motor.
    • Install and tighten the rear bolt.

      Torque: 47Nm 

    • Install and tighten the front bolt.

      Torque: 25Nm 

  82. G13882876Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the cover.
    • Install and tighten the 2 bolts.

      Torque: 6Nm 

  83. G13882879Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the cover.
    • Install and tighten the M10 bolt.

      Torque  : 29Nm 

    • Install and tighten the M6 bolt.

      Torque  : 11.5Nm 

  84. G13882878Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the engine wiring harness in the correct location.
    • Connect the 2 electrical connectors.
    • Install the clip.
  85. G13882875Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the generator.
    • Install and tighten the 3 bolts.

      Torque  : 47.5Nm 

    • Connect the electrical connector.
  86. G13882874Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the idler pulley.
    • Install and tighten the 3 bolts.

      Torque  : 25Nm 

  87. G13882873Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new left exhaust manifold gasket.

    Renew Part: Exhaust manifold gasket Quantity: 1  .

  88. Fig 15: Exhaust Manifold Bolts Tightening Sequence
    G13883269Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the left exhaust manifold.
    • Install the 8 bolts and spacers.

      Renew Part: Exhaust manifold bolts Quantity: 8  .

    • Tighten the 8 bolts in the illustrated sequence.

      Torque  : 18Nm 

  89. NOTE: LH illustration shown below, RH is similar.
    G13882873Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install a new right exhaust manifold gasket.

    Renew Part: Exhaust manifold gasket Quantity: 1  .

  90. Fig 16: Right Side Exhaust Manifold Bolts Tightening Sequence
    G13883271Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the right exhaust manifold.
    • Install the 8 bolts and spacers.

      Renew Part: Exhaust manifold bolts Quantity: 8  .

    • Tighten the 8 bolts in the illustrated sequence.

      Torque  : 18Nm 

  91. NOTE: If equipped.
    G13882868Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the right differential pressure sensor assembly.
    • Install and tighten the 2 nuts.

      Torque  : 9Nm 

    • Connect the hose.
    • Install the clamp.
    • Connect the electrical connector.
    • Install the clip.
  92. NOTE: If equipped.
    G13882869Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the left differential pressure sensor assembly.
    • Install and tighten the 2 nuts.

      Torque  : 9Nm 

    • Connect the hose.
    • Install the clamp.
    • Connect the electrical connector.
    • Install the clip.
  93. G13882867Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the left exhaust manifold heatshield.
    • Install and tighten the 4 new bolts.

      Renew Part: Heatshield Screw - M6.3X13 Quantity: 3  .

      Renew Part: Heatshield screw - M8x30 Quantity: 1  .

      Torque  : 2.5Nm 

  94. G13882866Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the right exhaust manifold heatshield.
    • Install and tighten the 4 new bolts.

      Renew Part: Heatshield Screw - M6.3X13 Quantity: 4  .

      Torque  : 2.5Nm 

  95. CAUTION:
    • Make sure that the mating faces are clean and free of any foreign material.
    • Take extra care when working near to the open oil filter housing, any foreign materials must be cleaned or removed immediately.
    G13882865Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new gasket.

      Renew Part: Oil filter housing gasket Quantity: 1  .

    • Install the oil filter housing.
    • Install and tighten the 4 bolts.

      Torque  : 11.5Nm 

  96. CAUTION: Make sure that the mating faces are clean and free of any foreign material.
    G13880198Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new oil filter element.

      Renew Part: Oil filter Quantity: 1  .

    • Install the O-ring seal provided with the oil filter to the oil filter cap.
    • Check all 3 o-ring seals are in place and seated correctly.
    • Install and tighten the oil filter cap.

      Torque  : 27.5Nm 

  97. CAUTION: Make sure that the mating faces are clean and free of any foreign material.
    NOTE: The new coolant tube is sold as a kit with the new o-ring seal and retaining screws.
    G13882863Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the new thermostat to top coolant hose tube to the thermostat housing assembly.

      Renew Part: Thermostat to top coolant hose tube Quantity: 1  .

    • Secure the clamp.
    • Install the new o-ring seal to the coolant pipe.
  98. CAUTION:
    • Coolant system components should be cleaned and checked carefully for damage, contamination or deterioration before installing to the new engine. Damaged components must be replaced.
    • Make sure that the mating faces are clean and free of any foreign material.
    NOTE: The new coolant tube is sold as a kit with the new o-ring seal and retaining screws.
    G13882862Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the thermostat housing assembly.
    • Install and tighten the 2 new upper screws.

      Torque  : 9Nm 

    • Install and tighten the lower bolt.

      Torque  : 9Nm 

    • Connect the 2 coolant hoses.
    • Install the 2 clamps.
    • Install the 2 clips.
  99. G13882861Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the purge valve assembly.

  100. G13882860Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the breather pipe.
    • Install the 2 clips.
  101. G13882859Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the vacuum pipe.
    • Install the 2 clips.
  102. G13882858Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the engine wiring harness in the correct location.
    • Install and tighten the 2 bolts.

      Torque  : 9Nm 

  103. G13882857Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the breather pipe.
    • Install the clip.
  104. Use a suitable hydraulic jib crane to remove the engine from the stand.

    General Equipment  : Hydraulic jib crane 

  105. Install the engine.

    Refer to: ENGINE - AWD .

  106. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

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