Clip/Fixing Repair/Replacement
The following applies to 12V applications
When doing any Electrical Distribution System (EDS) repairs or investigating vehicle faults/failures the following guidelines must be followed:
- Broken clips and fixings must be replaced
- Damaged/worn clips and fixings that could fail in service must be replaced
- If a harnesses when removed to facilitate vehicle/powertrain strip down may compromise the retention performance of some clips/fixing types. Any clip/fixing that is used in an area subject to dynamic movement or high vibration whose retention features were damaged by removal during strip down must be replaced.
The majority of clips/fixings are listed in the following table.
Push old or damaged fixing out of the way (turning it around the harness if necessary) and put on new fixing. Inspect fixing positioning to make sure that the harness is not close to anything hot, sharp or dynamic.
| JLR PART NUMBER | MANUFACTURER | MANUFACTURER PART NUMBER | COMMENTS |
|---|---|---|---|
| KHC2-13A506-DA | Hellerman-Tyton | 157-00228 | Tie Wrap |
| KHC2-13A506-AA | Hellerman-Tyton | 142-294 | Tie Wrap |
| JHC2-13A506-MA | A Raymond | 206756000 | Tie Wrap |
| KHC2-13A506-FA | ITW | 31214814 | Tie Wrap |
| JHC2-14A282-AA | Hellerman-Tyton | 157-00014 | Tie Wrap |
| KHC2-13A506-EA | A Raymond | 225997 | Tie Wrap |
| JHC2-13A506-SA | A Raymond | 230347 | Tie Wrap |
| KHC2-14197-AA | A Raymond | 215148 | Tape on |
| JHC2-14197-RA | A Raymond | 209423 | Tape on |
| JHC2-14197-YA | ITW | 1750006750 | Tape on |
| JHC2-14197-JA | Hellerman-Tyton | 155-11601 | Tape on |
| KHC2-14197-DA | A Raymond | 201340 | Tape on |
| JHC2-14197-HA | A Raymond | 201336 | Tape on |
| KHC2-14197-FA | Hellerman-Tyton | 151-00650 | Tape on |
| JHC2-14197-ABB | A Raymond | 201878 | Tape on |
| JHC2-14197-ABC | A Raymond | 019998000 | Tape on |
| KHC2-14197-CA | A Raymond | 248112-2 | Tape on |
| KHC2-14197-EA | A Raymond | 215150 | Tape on |
| KHC2-14197-GA | Hellerman-Tyton | 151-01117 | Tape on |
| JHC2-13A506-ABA | A Raymond | 208738 | Tie Wrap |
| JHC2-14197-ABG | A Raymond | 224250 | Used with JHC2-13A506-ABA |
| KHC2-13A506-BA | Hellerman-Tyton | 150-40591 | Tie Wrap |
| KHC2-14A169-AA | ITW | 09760.00 | Stud Fixing |
| KHC2-14A169-BA | A Raymond | 214658 | Stud Fixing |
| JHC2-13A506-T A | A Raymond | 202587 | Stud Fixing/Tie Wrap |
| JHC2-14197-ABH | A Raymond | 201337 | Tape on |
| KHC2-14A169-DA | A Raymond | 253723 | Stud Fixing |
| KHC2-14197-BA | A Raymond | 233291 | Tape on |
| KHC2-14A282-AA | Hellerman-Tyton | 155-30702 | Anti Rotation |
| KHC2-14A282-BA | ITW | 30413438 | Anti Rotation |
| JHC2-14A163-N A | A Raymond | 235920 | CClip |
| JHC2-14A163-LA | A Raymond | 235922 | CClip |
| JHC2-14A163-MA | A Raymond | 235923 | CClip |
| KHC2-13A506-GA | ITW | 31811311A | Tie Wrap |
| JHC2-13A506-VA | Hellerman-Tyton | 156-01425 | Tie Wrap |
| JHCT-14A163-HA | A Raymond | 249154 | CClip |
| KHC2-13A506-CA | Hellerman-Tyton | 156-00329 | Tie Wrap |
The following applies to 48V and High Voltage (HV) applications.
AN HV fixings are classified as 'critical' for the vehicle assembly process. Threaded fixings must be reassembled using the specified torque (published in the Repair Information). For all HV fixings, wherever possible the damaged part is to be displaced/pushed out of the way. The damaged part must be left in place and the new part installed alongside in the exact location of the old/previous fixing. Where the fixing must be removed to facilitate replacement then extreme care must be used to prevent risk of damage to the cables and coverings