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Home >> Jaguar >> 2023 >> XF R-Dynamic SE >> Repair and Diagnosis >> Accessories & Equipment >> Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.) >> Wiring Harnesses -- XF/(X260) >> Wiring Harnesses >> Description And Operation >> Wiring Harness (G1823735) >> Air Suspension Overlay Harness Introduction

Air Suspension Overlay Harness Introduction

NOTE:
  • This repair applies to L320/LS, L405/LG and L494/LW models only.
  • Some variation in the illustrations may occur, but the essential information is always correct.

If after diagnosis the height sensor requires replacement and the area of wiring damage is localized to the height sensor connector, this overlay harness should be used,

  1. Disconnect the battery ground cable. For additional information, refer to SPECIFICATIONS
  2. Disconnect the damaged height sensor electrical connector.
    G11294584Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  3. Unclip a sufficient length of the wiring harness to allow easy access during the repair.
    G11294585Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  4. Remove the wiring harness insulation as required.
    NOTE:
    • It is advisable to cut only 1 of the wires at a time and to stagger each joint to allow easier insulation.
    • The colors of the overlay harness may vary.
  5. Cut the wire on the vehicle harness leading to cavity 1 of the height sensor connector in a suitable position. Then remove 10 mm (0.39 inch) of insulation. For connector location and pin identification, refer to the relevant connector:
    • L320 - C1696/7/8/9
    • L405/L494 - C1CD10/11/12/13

    In the Connector Details article of the relevant Electrical Library.

    G11294586Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  6. Slide over this wire a section of heat shrink sleeving.
    G11294587Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  7. Using the inline connector supplied and the correct crimping tool set to the correct jaw size from the harness repair kit, crimp the connector to the wire.
    NOTE: The overlay harness should be cut so that there is no additional length added to the overall length after repair.
  8. Select the appropriate wire on the overlay harness that also goes to cavity 1 of the new connector. Cut the wire to the correct length and remove 10 mm (0.39 inch) of insulation.
    G11294588Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  9. Insert the overlay wire into the connector and crimp in place.
    CAUTION: Care must be taken when using the hot air applicator to avoid damage to surrounding areas.
  10. Slide the heatshrink over the connector and using a hot air applicator carefully apply the heat until the glue appears at both ends.
    G11294589Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  11. Do the same process for the wires in cavities 4 and 5 of the connector. For connector location and pin identification, refer to the relevant connector:
    • L320 - C1696/7/8/9
    • L405/L494 - C1CD10/11/12/13

    In the Connector Details section of the relevant Electrical Library.

  12. Discard the damaged connector/section of the harness.
  13. Add suitable harness repair tape to the repaired area to within 10 mm (0.39 inch) of the new connector to complete the repair.
    G13990428Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  14. Correctly route/secure the harness and connect the new connector to the height sensor.
  15. Connect the battery ground cable. For additional information, refer to SPECIFICATIONS
  16. Clear any Diagnostic Trouble Code(s) (DTC) set in the Chassis Control Module (CHCM) using JLR approved diagnostic equipment and confirm correct operation of the system.
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