Transfer Case Front Output Seal: Removal

WARNING: This page is about a different variant/trim than selected.

NOTE:

This procedure contains illustrations showing certain components removed to provide extra clarity.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.

The following step(s) applies to:

All vehicles

Raise and support the vehicle on a suitable 2 post lift.
Refer to: LIFTING
Drain the transfer case.
Refer to: TRANSFER CASE DRAINING AND FILLING

The following step(s) applies to:

Vehicles with 3.0L diesel engine
Remove the exhaust system.
The following step(s) applies to:

All vehicles
CAUTION:
- Mark the position of the driveshaft flange in relation to the drive pinion flange.
- To avoid damage to the joint or gaiter, do not allow the driveshaft to hang.
- Discard the bolts.
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Remove and discard the driveshaft bolts.
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Using a suitable tool remove the drive flange.
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Remove and discard the circlip.
WARNING: Be prepared to collect escaping oil.

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Carefully remove and discard the oil seal.
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Clean the seal register and thoroughly inspect for damage.