Transfer Case Front Output Seal: Installation

The following step(s) applies to: 

All vehicles 

1. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Using the special tools install a new front output seal.

   Special Tool(s): JLR-307-696  , 307-596 

   Renew Part: Transfer case front output shaft oil seal  Quantity: 1  .

2. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Install a new circlip.

   Renew Part: Transfer case front output shaft snap ring  Quantity: 1  .

3. Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Install the drive flange.

4. CAUTION: Make sure that new bolts are installed.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   Install the driveshaft to flange bolts.

   Renew Part: Driveshaft to front output flange bolts  Quantity: 4  .

   Torque 

   Stage 1: 40 Nm 

   Stage 2: 90° 

5. NOTE: If equipped.

   Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

   A new breather vent must always be installed.

   Renew Part: Breather  Quantity: 1  .

   The following step(s) applies to: 

   Vehicles with 3.0L diesel engine 

6. Install the exhaust system.

   The following step(s) applies to: 

   All vehicles 

7. Fill the transfer case.

   Refer to: TRANSFER CASE DRAINING AND FILLING