Rear SUBFRAME (G2496456): Installation
The following step(s) applies to:
All vehicles
-
NOTE: Only complete the following step(s) if the component was previously removed.
- Install the rear differential to the rear subframe.
- Install and tighten the 2 new rear bolts.
Renew Part: Differential case rear bolts Quantity: 2 .
Torque : 192 Nm
- Install and tighten the 2 new front bolts.
Renew Part: Differential case front bolt(s) Quantity: 2 .
Torque : 110 Nm
-
WARNING: The component(s) may be heavy. Take extra care when handling.
- With assistance, Install the suspension assemblies to the subframe.
- Install and tighten the 2 new nuts and 4 new bolts.
Renew Part: Rear lower control arm to subframe nuts Quantity: 2 .
Renew Part: Rear lower control arm to subframe bolts Quantity: 4 .
Torque
Stage 1: 70 Nm
Stage 2: 240°
-
CAUTION: Take extra care not to damage the seal.
Install the 2 rear halfshafts to the rear differential.
- Install the 2 upper control arm to subframe nuts and bolts.
Renew Part: Upper control arm to subframe nut(s) Quantity: 2 .
Renew Part: Upper control arm to subframe bolt(s) Quantity: 2 .
Torque
Stage 1: 60 Nm
Stage 2: 60°
- Install the 2 new tie-rod to subframe nuts and bolts.
Renew Part: Tie-rod to subframe nut(s) Quantity: 2 .
Renew Part: Tie-rod to subframe bolt(s) Quantity: 2 .
Torque
Stage 1: 60 Nm
Stage 2: 90°
-
NOTE: Repeat this step for the other side.
- Install the rear suspension height sensor.
- Install and tighten the 2 bolts.
Torque : 7 Nm
- Install the rear suspension height sensor link.
-
- Install the rear stabilizer bar.
- Install and tighten the 4 bolts.
Torque : 60 Nm
- Install and tighten the 2 new upper stabilizer bar link nuts.
Renew Part: Stabilizer bar link retaining nut(s) Quantity: 2 .
Torque : 60 Nm
-
- Install the rear subframe wiring harness.
- Connect the 4 electrical connectors.
- Install the 24 wiring harness clips.
- Install the 6 grommets.
- Connect the 3 electrical connectors.
- Install the clip.
- Install the 2 rear springs.
-
NOTE: This step requires the aid of another technician.
- With assistance, install the rear subframe assembly.
General Equipment: Transmission jack
- Align the marks made during the removal procedure.
- Install and tighten the 4 new bolts.
Renew Part: Rear subframe to body bolts Quantity: 4 .
Torque : 170 Nm
- Lower the transmission jack away from the rear subframe assembly.
- Reposition the transmission jack away from the vehicle.
- With assistance, install the rear subframe assembly.
- Install and tighten the 4 M10 bolts.
Torque : 60 Nm
- Install and tighten the 4 nuts.
Torque : 60 Nm
- Install and tighten the 2 M8 bolts.
Torque : 25 Nm
- Install and tighten the 4 M10 bolts.
-
- Install the NVH damper.
- Install and tighten the 2 bolts.
Torque : 25 Nm
- Connect the rear driveshaft to the rear differential.
- Align the marks made during the removal procedure.
- Install the 3 washers.
- Install and tighten the 6 new bolts.
Renew Part: Driveshaft to rear differential bolts Quantity: 6 .
Torque : 48 Nm
The following step(s) applies to:
[+] Vehicles with Fuel Fired Booster Heater
-
- Reposition the wiring harness into the correct location.
- Install the clip.
The following step(s) applies to:
All vehicles
-
NOTE: Repeat this step for the other side.
Install and tighten the new shock absorber to wheel knuckle nut and bolt.
Renew Part: Shock absorber nut Quantity: 2 .
Renew Part: Shock absorber lower bolt Quantity: 2 .
Torque
Stage 1: 70 Nm
Stage 2: 120°
-
- Install the left and right undershields.
- Install and tighten the 2 nuts.
Torque : 10 Nm
- Install and tighten the 13 bolts.
Torque : 10 Nm
- Install the 17 fasteners.
- Install the clip.
- Connect the 2 electrical connectors.
- Install the rear left wheel arch liner.
Refer to: REAR WHEEL ARCH LINER
-
NOTE: Only do this step if a new component is to be installed.
Refill the rear differential.
Refer to: DIFFERENTIAL DRAINING AND FILLING VEHICLES WITH HEAVY DUTY DIFFERENTIAL
Refer to: DIFFERENTIAL DRAINING AND FILLING VEHICLES WITHOUT HEAVY DUTY DIFFERENTIAL
- Install the rear brake pads.
Refer to: BRAKE PADS - VEHICLES WITH: 324 MM BRAKE DISC
The following step(s) applies to:
GTDi 2.0L Petrol/INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV/INGENIUM I6 3.0L Petrol/V6 S/C 3.0L Petrol/V8 S/C 5.0L Petrol
- Install the exhaust system
Refer to: EXHAUST SYSTEM - INGENIUM I4 2.0L PETROL (G2020236)
Refer to: EXHAUST SYSTEM - INGENIUM I6 3.0L PETROL (G2501539)
The following step(s) applies to:
INGENIUM I4 2.0L Diesel/INGENIUM I4 2.0L Diesel AJ21
-
WARNING: This step requires the aid of another technician.
- Install the new exhaust clamp.
Renew Part: Front exhaust clamp Quantity: 1 .
- With assistance, install the exhaust system.
- Install the 3 exhaust mounting rubbers.
- Tighten the exhaust clamp
Torque : 55 Nm
- Install the new exhaust clamp.
-
- Connect the electrical connector.
- Install the wiring harness to the clip.
-
- Install the center undershield.
- Install and tighten the 4 bolts.
Torque : 5 Nm
- Install and tighten the 2 nuts.
Torque : 5 Nm
The following step(s) applies to:
INGENIUM I6 3.0L Diesel/TDV6 3.0L Diesel
-
WARNING: This step requires the aid of another technician.
- Install the new exhaust clamp.
Renew Part: Front exhaust clamp Quantity: 1 .
- With assistance, install the exhaust system.
- Install the 4 exhaust mounting rubbers.
- Tighten the exhaust clamp.
Torque : 55 Nm
- Install the new exhaust clamp.
-
- Connect the electrical connector.
- Install the wiring harness to the clip.
-
- Install the center undershield.
- Install and tighten the 4 bolts.
Torque : 5 Nm
- Install and tighten the 2 nuts.
Torque : 5 Nm
The following step(s) applies to:
All vehicles
- Connect the 12 V system.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
- Use the Jaguar Land Rover (JLR) approved wheel alignment equipment, check and if necessary adjust the wheel alignment. SRO 576515 Rear Wheel Alignment - Check and Adjust to be claimed separately.
General Equipment: Jaguar Land Rover approved diagnostic equipment
- Use the JLR
approved diagnostic equipment to calibrate the suspension ride height.
General Equipment: Jaguar Land Rover approved diagnostic equipment