Fuel Pump And Fuel Level Sensor (G2263790): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING: Place the vehicle in a well ventilated, quarantined area and arrange ' No Smoking/Petrol Fumes' signs around the vehicle.

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

This procedure contains illustrations showing certain components removed to provide extra clarity.
This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.

The following step(s) applies to:

All vehicles

Before working on the fuel system make sure to study the fuel system health and safety information.
Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
Release the fuel pressure.
Refer to: FUEL SYSTEM PRESSURE RELEASE
Disconnect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Remove the second row seat cushion.
Refer to: SECOND ROW SEAT CUSHION - VEHICLES WITH: PERFORMANCE SEATS
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Remove the access cover.
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Disconnect the 2 electrical connectors.

The following step(s) applies to:

Vehicles without fuel fired booster heater
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Disconnect the 2 fuel lines.
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Cut the top from the fuel drain port.

The following step(s) applies to:

Vehicles with fuel fired booster heater
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Disconnect the 3 fuel lines.

The following step(s) applies to:

All vehicles
NOTE: A fuel vacuum drain unit must be attached to the special tool to achieve full fuel tank drain.

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- Connect the fuel drain adapter to the fuel pump.
  Special Tool(s): 310-154
- Drain the fuel tank.
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- Install the special tool.
  Special Tool(s): 310-123
- Remove the fuel pump locking ring.
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- Release the fuel pump.
- Disconnect the electrical connector.
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- Disconnect the 2 fuel lines.
- Remove the fuel pump.
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Remove and discard the O-ring seal.