Right Fuel Rail (G2244113): Installation

WARNING: This page is about a different variant/trim than selected.

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Install new fuel injector O-ring seals to the 4 fuel injectors.

Renew Part: Fuel Injector replacement kits Quantity: 4 .
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Install new Teflon™ seals on the lower tips of the 4 injectors from the fuel injector replacement kit.

Special Tool(s): 310-198
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Using the special tool re-shape the Teflon™ seal.

Special Tool(s): 310-199
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Install new fuel injector clamps to the 4 injectors from the fuel injector replacement kit.
CAUTION: If a new cylinder head has been installed then the special tool 310-200-02 without the thread must be used to install the fuel rail.

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Install the special tool.

Special Tool(s): 310-200-01 , 310-200-02
CAUTION:
- Make sure that the area around the open fuel injector ports are clean and free of foreign material and lubricant prior to installing the fuel injector(s).
- When installing the fuel injector(s), make sure that the Teflon™ seal is clean and free of foreign material and lubricant.
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Install the 4 fuel injectors.
CAUTION:
- If new fuel injectors are installed, a new injector clamp must be installed.
- Make sure that the fuel injector is aligned and installed into the fuel rail correctly, as noted in the removal step.
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- Do not fully tighten the bolts at this stage.
- Lubricate the fuel injector O-ring seals with clean engine oil.
- Install the fuel rail and 2 bolts.
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Remove the special tool.

Remove the Special Tool(s): 310-200-01 , 310-200-02
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- Do not fully tighten the bolts at this stage.
- Install the 2 bolts.
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Tighten the 4 bolts in the sequence illustrated.

Torque : 30 Nm
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- Install the electrical connector to the fuel rail pressure sensor.
- Install the clip.
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Using the special tool install the 4 spark plugs.

Special Tool(s): 303-1450

Torque : 22 Nm
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Following installation of the spark plugs in the cylinder head, visually inspect the paint mark on the terminal of the spark plug for correct orientation. The head of the T paint mark must face the fuel injector within ± 45°.
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- Install the 4 ignition coils.
- Install and tighten the 4 bolts.
  Torque : 7 Nm
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Install the 8 electrical connectors to the ignition coils and fuel injectors.
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- Do not fully tighten at this stage.
- Lubricate the fuel line union threads with clean engine oil.
- Install a new HP fuel supply line.
  Renew Part: Fuel rail supply pipe(s) Quantity: 1 .
- Install the 2 bolts and the nut.
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- Do not fully tighten the fuel line union at this stage.
- Install the fuel line union to the fuel rail.
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Tighten the fuel line unions, 2 bolts and nut in the sequence illustrated.

Torque

Unions (1): 21 Nm

M6 (2): 11 Nm

M8 (3): 25 Nm

M5 nut (4): 6 Nm
- Install the idler pulley.
- Install and tighten the bolt.
  Torque : 25 Nm
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Rotate the accessory drive belt tensioner clockwise and secure the accessory drive belt to the idler pulley.
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- Install the heatshield.
- Install and tighten the 2 bolts.
  Torque
  
  M10: 29 Nm
  
  M6: 11 Nm
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Connect the 2 electrical connectors to the HP fuel pumps and secure the 2 clips.
Install the engine undershield.
Refer to: ENGINE UNDERSHIELD - V8 S/C 5.0L PETROL .
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Install the wiring harness clip.
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- Do not fully tighten the unions and the bolts at this stage.
- Lubricate only the union threads with clean engine oil.
- Install the fuel line and the 4 bolts.
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Tighten the 4 bolts and the 2 fuel line unions.

Torque

Unions: 21 Nm

Bolts: 8 Nm
Install the air filter outlet pipe T-connector.
Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR .
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Install the clip and connect the breather.
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Install the Noise, Vibration and Harshness (NVH) material.
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Connect the 2 right side coolant hoses to the charge air cooler.
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Install the vacuum pipe.
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Install the NVH material and oil filler cap.
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Install the clip and connect the 2 left side coolant hoses.
Vacuum fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .