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Home >> Jaguar >> 2022 >> F-Pace R-Dynamic S >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 18 (Fuel Charging And Controls - V8 S/C 5.0L Petrol -- F-Pace/X761) >> Fuel Charging And Controls - V8 S/C 5.0L Petrol (G2297108) >> Removal And Installation >> Rear High Pressure Fuel Pump (G2268897) >> Installation

Rear High Pressure Fuel Pump (G2268897): Installation

WARNING: This page is about a different variant/trim than selected.
  1. NOTE: Lubricate the High Pressure (HP) fuel pump tappet with clean engine oil.

    Install the High Pressure (HP) fuel pump tappet.

  2. CAUTION: Tighten the bolts a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the High Pressure (HP) fuel pump O-ring seal with clean engine oil.
    • Install the HP fuel pump.
    • Install and tighten the 2 bolts.

      Torque  : 11 Nm 

  3. Install the Noise, Vibration and Harshness (NVH) material to the HP fuel pump.
  4. CAUTION:
    • Lubricate only the union threads with clean engine oil.
    • Do not tighten the bolts at this stage.
    G15621595Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install new HP fuel delivery lines.

      Renew Part: Fuel rail supply pipe(s) Quantity: 1  .

    • Install the 2 bolts.
    • Install the nut.
  5. CAUTION: Do not tighten the fuel union at this stage.
    G15621596Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the union to the fuel rail.

  6. G15621597Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Tighten the fasteners in the sequence shown.

      Torque 

      Fuel unions (1): 21 Nm 

      M6 (2): 11 Nm 

      M8 (3): 25 Nm 

      M5 (4): 6 Nm 

  7. G15621598Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Check the unions for correct torque values.

    Torque  : 21 Nm 

  8. CAUTION: Do not tighten the bolts at this stage.
    G15621599Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the 2 fuel line unions.

  9. G15621600Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the bolt.

      Torque  : 12 Nm 

  10. G15621601Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Tighten the 2 fuel line unions.

      Torque  : 21 Nm 

  11. G15621602Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the fuel line heatshield.
    • Install and tighten the 2 bolts.

      Torque 

      M10: 29 Nm 

      M6: 11 Nm 

    • Reposition the wiring harness.
    • Secure the 3 clips.
    • Connect the 2 electrical connectors.
  13. CAUTION: Inspect the seal, install a new component if damaged.
    G15621603Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install a new O-ring seal.

      Renew Part: Halfshaft support bracket o-ring seal Quantity: 1  .

    • Install the halfshaft support bracket.
    • Install and tighten the 3 bolts.

      Torque  : 25 Nm 

    • Install the engine mount bracket.
    • Install and tighten the 2 bolts.

      Torque  : 48 Nm 

  15. Secure the clip to the engine mount bracket.
  16. G15621604Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install and tighten the 2 bolts.

      Torque  : 48 Nm 

  17. Remove the transmission jack.

    General Equipment: Transmission jack 

    • Install the idler pulley.
    • Install and tighten the 3 bolts.

      Torque  : 25 Nm 

  19. Install the generator.

    Refer to: REMOVAL AND INSTALLATION .

  20. Install the front right halfshaft.

    Refer to: FRONT HALFSHAFT .

    • Install and tighten the engine mount top nut.

      Torque  : 48 Nm 

  22. CAUTION:
    • Fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
    • Do not tighten the fasteners at this stage.
    G15621605Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the fuel line.
  23. G15621606Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the fasteners in the sequence illustrated.

    Torque 

    M6 x 20 bolts: 11 Nm 

    Fuel unions: 21 Nm 

  24. G15621607Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Check the fuel unions for correct torque values.

  25. G15621608Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the clip.

  26. G15621609Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the NVH material.

  27. G15621610Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the vacuum pipe.

  28. G15621611Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 coolant hoses to the charge air cooler.

  29. G15621612Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the NVH material.
    • Install the oil filler cap.
  30. G15621613Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Secure the 2 fuel lines.

  31. G15621614Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 coolant hoses to the left side of the charge air cooler.

  32. Install the air filter outlet pipe T-connector.

    Refer to: AIR FILTER OUTLET PIPE T-CONNECTOR .

  33. Connect the startup battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  34. Fill and bleed the cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .

  35. CAUTION: Make sure the vehicle is leveled.
    • Fill the engine with the correct engine oil for the vehicle.

      Refer to: SPECIFICATIONS .

    • Clean any residual engine oil from the oil filler cap area.
  36. G15621615Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the oil filler cap.

  37. CAUTION:
    • Make sure that the vehicle has been left for 5 minutes from filling with oil.
    • Make sure the engine oil level is reading at least minimum (by following Steps 6-13), before starting the engine.
    • Start the engine and allow to run for 10 minutes, stop the engine.
    • Check for any leaks.
  38. CAUTION: Make sure that the selector lever and the gearshift mechanism are in the Park (P) position.

    Turn on the ignition.

  39. G15621616Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Press the menu switch to access the main menu display.

  40. G15621617Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Scroll down the menu to the 'Vehicle Info' selection.

  41. G15621618Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Press the menu switch to access the 'Vehicle Info' display.

  42. G15621619Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Scroll down the menu to the 'Oil Level' selection.

  43. G15621620Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Press the menu switch to access the oil level display.
    • If the engine oil level is not available, it will be necessary to update the oil level value.
  44. G15621621Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Press the cruise speed cancel switch 2 times to update the engine oil level value.
    • Check that the engine oil level display shows an oil level reading.
    • If necessary top up with engine oil.
  45. G15621622Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Allow 10 minutes for the engine oil level to stabilize if there has been additional engine oil top up. Repeat steps  6- 13.
    • Make sure that the average engine oil level value has now been updated.
  46. WARNING: After the repairs are done, the fuel system must be checked visually for leaks. Failure to follow these instructions may result in personal injury.

    Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

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