Right Cylinder Head (G2244074): Installation

WARNING: This page is about a different variant/trim than selected.

CAUTION: An acceptable flatness of the cylinder head is 0.1 mm.

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Check cylinder head face for distortion, across the center and from corner to corner.
WARNING: Make sure care is taken when handling the cylinder head gasket.
CAUTION:
- The head gasket must be installed over the cylinder block dowels.
- Make sure that the mating faces are clean and free of foreign material.
NOTE: Install a new cylinder head gasket.

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Renew Part: Cylinder head gasket Quantity: 1 .
CAUTION: Make sure that new cylinder head bolts are installed.

NOTE: Tighten the bolts in the indicated sequence.

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Install the Special Tool(s): JLR-303-1653 , 303-1492

Renew Part: Cylinder head bolts Quantity: 10 .

Torque : 20 Nm
NOTE: Tighten the bolts in the indicated sequence.

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Special Tool(s): 303-1492

Torque : 35 Nm
NOTE: Slacken the bolts in the sequence shown.

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Special Tool(s): 303-1492
NOTE: Tighten the bolts in the indicated sequence.

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Special Tool(s): 303-1492

Torque : 35 Nm
NOTE: Tighten the bolts in the indicated sequence.

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Tighten the bolts 1 to 10, a further 90 degrees.

Special Tool(s): 303-1492
NOTE: Tighten the bolts in the indicated sequence.

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Tighten the bolts 1 to 10, a further 120 degrees.

Special Tool(s): 303-1492
Remove the special tools.
Remove the Special Tool(s): JLR-303-1653 , 303-1492
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Torque : 25 Nm
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Torque : 12 Nm
CAUTION:
- If a new cylinder head has been installed then new tappets must be installed.
- If the cylinder head is being removed without a new component being installed, the tappets must be installed in their original positions.
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Lubricate the valve tappets with clean engine oil.
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Torque : 25 Nm
NOTE: Install a new gasket.

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Renew Part: Oil filter housing gasket Quantity: 1 .

Torque : 12 Nm
CAUTION: A new O-ring seal is to be installed.

NOTE: Install a new engine oil filter.

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Renew Part: Oil filter O-ring seal(s) Quantity: 1 .
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Torque : 10 Nm
CAUTION: Install the new seals.

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Renew Part: Water outlet connection O-ring seals Quantity: 1 .

Torque : 10 Nm
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Torque : 20 Nm
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Torque : 20 Nm
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Torque : 12 Nm
Refer to: RIGHT CAMSHAFT
Refer to: RIGHT EXHAUST MANIFOLD
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT