Oil Pan Extension (G2244090): Installation

WARNING: This page is about a different variant/trim than selected.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 8 Nm
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3 mm diameter to the areas shown, and tighten the bolts within 7 minutes.
CAUTION: Use only a plastic scraper when removing the sealing material.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3 mm diameter to the areas shown.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
CAUTION: Install the component in the sequence shown.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
CAUTION: Only tighten the bolts finger tight at this stage.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
NOTE: Tighten the bolts in the indicated sequence.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 25 Nm
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3 mm diameter to the areas shown, and tighten the bolts within 7 minutes.
NOTE: Tighten the bolts in the indicated sequence.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 12 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 12 Nm
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Use only a plastic scraper when removing the sealing material.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3 mm diameter to the areas shown.
CAUTION: Make sure that the mating faces are clean and free of foreign material.

NOTE: Install a new lower timing cover.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the bolts, but do not tighten fully at this stage.

Special Tool(s): 303-1433

Renew Part: Lower timing cover Quantity: 1 .
NOTE:
- Tighten the bolts in the indicated sequence.
- Special tools shown removed for clarity.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Torque : 12 Nm
NOTE: Special tools shown removed for clarity.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 12 Nm
Remove the special tools.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 10 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
NOTE: Lubricate the fuel rail high-pressure fuel pump buckets with clean engine oil.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.

NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Torque : 11 Nm
CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.

NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Torque : 11 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
CAUTION:
- Install new high-pressure fuel supply lines.
- Lubricate only the union threads with clean engine oil.
NOTE:
- Remove and discard the blanking caps.
- Install the bolts and unions fully finger tight before final tightening.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Renew Part: Fuel rail supply pipe(s) Quantity: 1 .
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Torque
  Unions (1): 21 Nm
  
  M6 (2): 11 Nm
  
  M8 (3): 25 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Torque : 21 Nm
NOTE:
- Install the bolt and unions finger tight before final tightening.
- Remove and discard the blanking caps.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 21 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 11 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 21 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 48 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque

M10: 29 Nm

M6: 11 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
NOTE:
- Install the nut and unions finger tight before final tightening.
- Remove and discard the blanking caps.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque

Unions: 21 Nm

M5 nut: 6 Nm
CAUTION:
- This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque

Unions: 21 Nm

M6: 8 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 21 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 25 Nm
NOTE: Lubricate the seal with clean engine oil.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 12 Nm
CAUTION: Install all the bolts finger tight before final tightening.

NOTE: Tighten the bolts in the indicated sequence.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 48 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 12 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
CAUTION:
- Install all the bolts finger tight before final tightening.
- The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
- Tighten the bolts in the sequence shown.
NOTE:
- Make sure that the crankshaft is not rotated.
- Make sure the crankshaft and flexplate mating faces are clean before installation.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the special tool.

Special Tool(s): JLR-303-1304

Renew Part: Flexplate bolts Quantity: 10 .

Torque

Stage 1: 45 Nm

Stage 2: 90°
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Apply RTV sealant to the crankshaft pulley keyway.
- Make sure that the RTV sealant is applied in a 2 mm diameter bead.
- Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
CAUTION: Install a new friction washer before installing the crankshaft pulley.

NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Renew Part: Crankshaft pulley friction washer Quantity: 1 .
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the special tool.

Special Tool(s): 303-1440
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the special tool.

Special Tool(s): 303-1439

Torque : 25 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the special tool.

Special Tool(s): 303-1441
CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the special tool.

Special Tool(s): 303-1441
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Remove the special tool.
  Special Tool(s): 303-1439
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the special tool.

Special Tool(s): 303-1440
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Apply loctite 270 to the thread of the bolts.
- Torque : 65 Nm
WARNING: Make sure that a new bolt is installed.

CAUTION: Tighten the component finger tight first.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Install the crankshaft pulley bolt.

Renew Part: Crankshaft pulley bolt Quantity: 1 .
NOTE: The graphic shows the step for LH thread only, RH thread will be the opposite.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Special Tool(s): 303-1438 , 303-1437

Torque : 25 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Special Tool(s): 303-1438 , 303-1437

Torque : 200 Nm
CAUTION: Make sure that the socket is turned through 270 degrees not the torque wrench.

NOTE: The use of a torque multiplier capable of 600 Nm will be required.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Special Tool(s): 303-1438 , 303-1437

Torque : 270°
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the special tools.

Special Tool(s): 303-1438 , 303-1437
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
- Apply loctite 270 to the thread of the bolts.
- Torque : 65 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Remove the special tool.

Special Tool(s): JLR-303-1304
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 48 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
NOTE: If equipped.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

Torque : 25 Nm
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
NOTE: If equipped.

Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Refer to: ENGINE - AWD - V8 S/C 5.0L PETROL (G2260899) .
Lower the vehicle.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Refer to: ENGINE OIL VACUUM DRAINING AND FILLING