LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2021 >> XF SE >> Repair and Diagnosis >> External Pages >> Different car >> Section 58 (Engine - V6 S/C 3.0L Petrol -- XE (X760)) >> Engine - V6 S/C 3.0L Petrol >> Oil Pan - AWD >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. G11299836

    Torque Specification: 11 Nm 

  2. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11299838

    Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and install the oil pan within 7 minutes.

  3. CAUTION:
    • Make sure that the mating faces are clean and free of foreign material.
    • Use only a plastic scraper when removing the sealing material.
    G11299839

    Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and tighten the bolts within 7 minutes.

  4. G11299840
  5. CAUTION: Install the component in the sequence shown.
    G11299841
  6. CAUTION:
    • Install the bolts in the positions noted on removal.
    • Only tighten the bolts finger tight at this stage.
    G11299834
  7. NOTE: Tighten the bolts in the indicated sequence.
    Fig 1: Oil Pan Extension Bolts Tightening Sequence
    G11299843Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specification: 25 Nm 

  8. G11299833
  9. G11299832

    Torque Specification: 12 Nm 

  10. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    G11299846

    Apply RTV sealant (Loctite 5901G or Loctite 5900) in a 2-3mm diameter to the areas shown, and install the lower timing cover within 7 minutes.

  11. CAUTION: Make sure that the mating faces are clean and free of foreign material.
    NOTE: Install a new lower timing cover.
    G11285178

    Install the bolts, but do not tighten fully at this stage.

    Special Tool(s):  303-1433

  12. NOTE:
    • Tighten the bolts in the indicated sequence.
    • Special tools shown removed for clarity.
    Fig 2: Front Engine Lower Cover Bolts Tightening Sequence
    G11299848Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specification: 12 Nm 

  13. NOTE: Special tools shown removed for clarity.
    G11299849

    Torque Specification: 12 Nm 

  14. Remove the special tools.
  15. G11299830
  16. G11299829
  17. G11299828

    Torque Specification: 10 Nm 

  18. G11299827
  19. G11310249

    Torque Specification: 115 Nm 

  20. NOTE: Lubricate the high-pressure fuel pump buckets with clean engine oil.
    G11299855
  21. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the high-pressure fuel pump O-ring seal with clean engine oil.
    G11299856

    Torque Specification: 11 Nm 

  22. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the high-pressure fuel pump O-ring seal with clean engine oil.
    G11299857

    Torque Specification: 11 Nm 

  23. G11299823
  24. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    • Only tighten the bolts and unions finger tight at this stage.
    NOTE: Remove and discard the blanking caps.
    G11285490
  25. NOTE: Tighten the bolts in the indicated sequence.
    Fig 3: Fuel Line Bolts Tightening Sequence
    G11285491Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specifications: 

    Unions (1) 21 Nm 

    M6 bolt (2) 11 Nm 

    M8 bolt (3) 25 Nm 

  26. G11299861

    Torque Specification: 21 Nm 

  27. CAUTION: Only tighten the bolts and unions finger tight at this stage.
    NOTE: Remove and discard the blanking caps.
    G11299820
  28. G11299821

    Torque Specification: 12 Nm 

  29. G11299864

    Torque Specification: 21 Nm 

  30. G11299819

    Torque Specifications: 

    M10 bolt 29 Nm 

    M6 bolt 11 Nm 

  31. G11309870

    Torque Specification: 48 Nm 

  32. NOTE: Some components shown removed for clarity.
    G11299867
  33. G11299816
  34. G11299815
  35. G11299814
  36. NOTE:
    • Install the nut and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11285501

    Torque Specifications: 

    Unions 21 Nm 

    M5 nut 6 Nm 

  37. CAUTION: This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
    NOTE: Remove and discard the blanking caps.
    G11286155

    Torque Specifications: 

    Unions 21 Nm 

    M6 8 Nm 

  38. G11299873

    Torque Specification: 21 Nm 

  39. G11285398
  40. G11299688

    Torque Specification: 25 Nm 

  41. NOTE: Lubricate the seal with clean engine oil.
    G11285429

    Torque Specification: 12 Nm 

  42. CAUTION: Install all the bolts finger tight before final tightening.
    NOTE: Tighten the bolts in the indicated sequence.
    Fig 4: Alternator Mounting Bolts Tightening Sequence
    G11299877Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque Specification: 48 Nm 

  43. G11299807
  44. G11299806

    Torque Specification: 12 Nm 

  45. G11299880
  46. CAUTION: Inspect the seal, install a new component if damaged.
    NOTE: Some components shown removed for clarity.
    G11284254

    Torque Specification: 25 Nm 

  47. CAUTION:
    • Install all the bolts finger tight before final tightening.
    • The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
    • Tighten the bolts in the sequence shown.
    NOTE:
    • Make sure that the crankshaft is not rotated.
    • Make sure the crankshaft and flexplate mating faces are clean before installation.
    Fig 5: Flexplate Tightening Sequence
    G11299708Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the special tool.

    Special Tool(s):  JLR-303-1304

    Torque Specifications: 

    Stage 1: 45 Nm 

    Stage 2: 90° 

  48. G11284932
    1. Apply RTV sealant to the crankshaft pulley keyway.
    1. Make sure that the RTV sealant is applied in a 2mm diameter bead.
    1. Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
  49. CAUTION: Install a new friction washer before installing the crankshaft pulley.
    NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.
    G11284933
  50. G11284925

    Install the special tool.

    Special Tool(s):  303-1440

  51. G11284935

    Install the special tool.

    Special Tool(s):  303-1439

    Torque Specification: 25 Nm 

  52. G11284936

    Install the special tool.

    Special Tool(s):  303-1441

  53. CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.
    G11284937
  54. G11284936

    Remove the special tool.

    Special Tool(s):  303-1441

  55. G11284935
    • Remove the special tool.

    Special Tool(s):  303-1439

  56. G11284925

    Remove the special tool.

    Special Tool(s):  303-1440

  57. G11284924
    • Apply loctite 270 to the thread of the bolts.
    • Torque Specification: 65 Nm 
  58. WARNING: Make sure that a new bolt is installed.
    CAUTION: Tighten the component finger tight first.
    G11284923

    Install the crankshaft pulley bolt.

  59. NOTE: The graphic shows the step for LH thread only, RH thread will be the opposite.
    G11284943

    Special Tool(s):  303-1438, 303-1437

    Torque Specification: 25 Nm 

  60. G11284944

    Special Tool(s):  303-1438, 303-1437

    Torque Specification: 200 Nm 

  61. CAUTION: Make sure that the socket is turned through 270 degrees not the torque wrench.
    NOTE: The use of a torque multiplier capable of 600Nm will be required.
    G11284944

    Special Tool(s):  303-1438, 303-1437

    Torque Specification: 270° 

  62. G11284943

    Remove the special tools.

    Special Tool(s):  303-1438, 303-1437

  63. G11284916
    • Apply loctite 270 to the thread of the bolts.
    • Torque Specification: 65 Nm 
  64. G11299783

    Remove the special tool.

    Special Tool(s):  JLR-303-1304

  65. G11299786

    Torque Specification: 25 Nm 

  66. G11299785

    Torque Specification: 48 Nm 

  67. G11286497
  68. Refer to: Engine  (Installation).
  69. Refer to: Differential Draining and Filling (General Procedures).
  70. Refer to: Battery Disconnect and Connect (General Procedures).
  71. Refer to: Engine Oil Vacuum Draining and Filling .
scientia non olet · About LEMON Manuals