Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

1. Apply RTV sealant to the crankshaft pulley keyway.
1. Make sure that the RTV sealant is applied in a 2mm diameter bead.
1. Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.
1. Install a new friction washer.
  Renew Part: Crankshaft pulley friction washer.
1. Install the crankshaft pulley.
- Install the special tool.
- Special Tool(s): 303-1440
- Install the special tool.
- Special Tool(s): 303-1439
- Torque Specification: 25 Nm
- Install the special tool.
- Special Tool(s): 303-1441
CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.
Remove the special tool.
- Remove the special tool.
- Special Tool(s): 303-1439
Remove the special tool.
NOTE: The original M10 bolts can be reused.

Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.
- Torque Specification: 65 Nm
WARNING: Make sure that a new bolt is installed.

CAUTION: Tighten the component finger tight first.

Install the crankshaft pulley bolt.

Replace Part: Crankshaft pulley bolt.
- Install the special tools.
- Special Tool(s): 303-1437
- Special Tool(s): 303-1438
Tighten the special tool bolts.

Torque Specification: 25 Nm
- Remove the special tool.
- Vehicles without Auto stop/start system.
  Special Tool(s): 303-1448
- Vehicles with Auto stop/start system.
  Special Tool(s): JLR-303-1304
NOTE:
- The use of a torque multiplier capable of 600 Nm will be required.
- The illustration shows the tool positioning for LH threaded crankshaft damper bolts, RH threaded crankshaft bolts will require the tool position to be the opposite direction.
Tighten the crankshaft pulley bolt. Make sure that the socket is turned through 270 degrees not the torque wrench.

Torque Specifications:

Stage 1: 200 Nm

Stage 2: 270°
- Install the special tool.
- Vehicles without Auto stop/start system.
  Special Tool(s): 303-1448
- Vehicles with Auto stop/start system.
  Special Tool(s): JLR-303-1304
Remove the special tools.
NOTE: The original M10 bolts can be reused.

Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.
- Torque Specification: 65 Nm
- Remove the special tool.
- Vehicles without Auto stop/start system.
  Special Tool(s): 303-1448
- Vehicles with Auto stop/start system.
  Special Tool(s): JLR-303-1304
Install the accessory drive belt. Refer to ACCESSORY DRIVE BELT .
Install the supercharger drive belt.
Install the cooling fan.
Refer to: Cooling Fan Motor And Shroud
Install the starter motor.
Refer to: Starter Motor .
Re-connect the startup battery ground cable.
Refer to: Battery Disconnect And Connect and Specifications .