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Home >> Jaguar >> 2021 >> XF R-Dynamic SE >> Repair and Diagnosis >> External Pages >> Different car >> Section 93 (Engine - INGENIUM I4 2.0L Petrol -- XE (X760)) >> Engine - INGENIUM I4 2.0L Petrol >> Engine And Ancillaries >> Removal And Installation >> Removal

Removal And Installation: Removal

WARNING: This page is about a different car, the 2018 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

Special Tool(s) 

G11675175
 100-012 
Slide Hammer
G11308987
 JLR-303-1630 
Locking Tool, Crankshaft Pulley
G11419143
 303-1450 
Spark Plug Remover/Installer
G11307910
 JLR-310-254A 
Injector Remover

General Equipment 

EQUIPMENT NAME
Hydraulic jib crane
Two-post lift

Procedure 

WARNING:
  • Be prepared to collect escaping fuel.
  • Be prepared to collect escaping oil.
  • Be prepared to collect escaping coolant.
CAUTION:
  • All the components removed from the old engine must be cleaned and inspected before installing to the new engine. Any worn or damaged components or retaining clips must be replaced.
  • Note the orientation of the components prior to removal.
  • New engines may be supplied with untapped bolt holes for some of the components. Reuse bolts from the original engine, as these are self tapping and will cut threads where required.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustration showing certain components removed to provide extra clarity.
  1. Before working on the fuel system make sure to study the fuel system health and safety section of this manual.

    Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions .

  2. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: Lifting .

    General Equipment:  Two-post lift

  3. Disconnect the startup battery ground cable.

    Refer to: Battery Disconnect and Connect .

  4. Remove the engine assembly from wehicle.

    Refer to: ENGINE .

  5. Install the special tool.
    G11306806

    Special Tool(s):  JLR-303-1630

  6. Remove the drive plate. Discard the bolts.
    G00565433
  7. Support the engine on a suitable engine stand.
  8. Remove the engine mounting brackets.
    G00565434
  9. Remove and discard the crankshaft pulley bolts.
    G00565435
  10. Remove the special tool.
    G00565436

    Special Tool(s):  JLR-303-1630

  11. Remove the crankshaft pulley.
    G00565437
  12. NOTE: If equipped.
    G11305851

    Remove the front differential case.

  13. NOTE: If equipped.
    G00565438

    Remove the halfshaft support bracket.

  14. Remove the drain plug and allow engine oil to drain into a suitable container.
    G00565439
  15. Remove the Noise, Vibration and Harshness (NVH) material.
    G00565440
  16. Remove the breather.
    G00565441
  17. Remove the coolant hose.
    G00565442
  18. Remove the vacuum pipe assembly.
    G00565443
  19. Remove the oil level gauge assembly. Discard the O-ring seal.
    G00565444
  20. CAUTION: Do not use excessive force to remove the bolt covers.
    G00565445

    Remove the accessory drive belt idler pulleys.

  21. Remove the accessory drive belt tensioner.
    G00565446
  22. Remove the generator.
    G00565447
  23. Disconnect and release the coolant hose.
    G00565448
  24. Remove the coolant hose.
    G00565449

    Disconnect the engine management wiring harness from the main engine compartment harness.

  25. Disconnect and release the wiring harness.
    CAUTION: Take care when disconnecting and releasing the wiring harness.
    G00565450
  26. Disconnect and release the wiring harness.
    CAUTION: Take care when disconnecting and releasing the wiring harness.
    G00565451
  27. CAUTION: Take care when disconnecting and releasing the wiring harness.
    G00565452

    Disconnect and release the wiring harness.

  28. Disconnect and release the wiring harness.
    CAUTION: Take care when disconnecting and releasing the wiring harness.
    G00565453
  29. Remove the wiring harness.
    CAUTION: Note the original routing of the wiring harness prior the removal.
    G00565454
  30. Remove both fuel supply pipes.
    G00565455
  31. Remove the purge valve.
    G00565456
  32. Remove the intake manifold.
    G00565457
    • Release the knock sensor wiring harness.
    • Remove the intake manifold. Discard the seals.
  33. Remove the knock sensors.
    CAUTION: Note the orientation of the knock sensors prior to removal.
    G00565458
  34. Remove the thermostat housing. Discard the gasket.
    G00565459
  35. Remove the coolant pump pulley.
    G00565460
  36. Remove the coolant pump.
    G00565461
  37. Disconnect the turbocharger oil supply hose. Discard the sealing washers.
    NOTE: Note the orientation of the oil supply hose prior to removal.
    G00565462
  38. Remove the turbocharger oil supply hose. Discard the sealing washers.
    NOTE: Note the orientation of the oil supply hose prior to removal.
    G00565463
  39. Disconnect the turbocharger coolant supply and return hoses. Inspect the O-ring seals, discard the components if damaged or worn.
    G00565464
  40. Remove the coolant degas separator.
    G00565465
  41. Remove the turbocharger lower heatshield.
    G00565467
  42. Remove the turbocharger heatshield.
    G00565468
  43. Remove the turbocharger oil return pipe. Discard the 2 O-ring seals.
    G00565469
  44. Remove the turbocharger. Discard the nuts and gasket.
    G00565470
  45. Remove the coolant pump inlet pipe. Discard the O-ring seal.
    G00565471
  46. Remove the crankshaft position sensor.
    G00565472
  47. Remove the camshaft position sensors.
    G00565473
  48. Remove the variable valve timing solenoids.
    G00565474
  49. Remove the oil filler neck.
    G00565475
  50. Remove the engine lifting eye.
    G00565476
  51. Remove the ignition coil-on-plugs.
    G00569412
  52. Using special tool, remove the spark plugs.
    G11327964

    Special Tool(s):  303-1450

  53. Release the fuel injector wiring harness.
    CAUTION: Take care when disconnecting and removing the wiring harness.
    G11307921
  54. Remove the fuel rail.
    CAUTION: Loosen each of the bolts 1 turn at a time until the spring tension is fully released.
    G11307922
  55. Remove the fuel injector wiring harness.
    G11307923
  56. Remove and discard the 4 fuel injector spring clamps.
    G11307924
  57. Install the special tool to the fuel injector.
    CAUTION: Make sure that the special tool is correctly installed.
    G00565478

    Special Tool(s): JLR-310-254A

  58. Using the special tools, remove the injector.
    G00565479

    Special Tool(s): JLR-310-254A

  59. Remove and discard the O-ring seals
    CAUTION: Do not use any sharp tools to remove the O-ring seal as damage could occur to the fuel injector.
    G00565480
  60. CAUTION:
    • Do not use a knife to remove the Teflon seal as damage could occur to the fuel injector.
    • Pinch the Teflon seal to allow the tool to cut the Teflon seal without damaging the fuel injector.
    • Do not cut the Teflon seal too deep as damage could occur to the fuel injector.
    G00565481

    Remove and discard the Teflon seal.

  61. Repeat steps  57 to 60 for the remaining injectors.
  62. Remove the high pressure fuel pump. Discard the bolts.
    CAUTION: Loosen each of the bolts 1 turn at a time until the spring tension is fully released.
    G11307949
  63. Remove the high pressure fuel pump. Discard the bolts.
    G11307951
  64. Remove the purge valve mounting bracket.
    G00565482
  65. Install the drain plug.
    G00565439
  66. Remove the NVH material.
    G00565483
  67. Remove the NVH material.
    G00565484
  68. Remove the oil cooler. Discard the gasket.
    G00565485
  69. Remove the block heater.
    NOTE: If equipped.
    G00565486
  70. Remove the piston cooling jet solenoid.
    G00565487
  71. Remove the valve cover vent oil separator. Discard the gasket.
    G00565488
  72. Remove and discard the oil filter element and O-ring seal.
  73. Remove the oil filter housing.
    G00565489
  74. Discard the oil filter housing O-ring seals.
    G00569411
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