Removal And Installation: Installation

General Equipment 

Part(s) 

Procedure 

1. Remove the 3 bolts and the toque converter transportation brace.

2. CAUTION: Apply grease of the correct specification to the torque converter spigot.

   Make sure the torque converter is fitted with the measurements as show.

3. Install the transmission plug.

4. Install the emergency park release lever and the nut.

   Torque Specification: 12 Nm 

5. Install the transmission covers.

6. CAUTION:

   • Make sure that the mating faces are clean and free of foreign material.
   • Apply grease of the correct specification to the input shaft.
   • Make sure the transfer case bolts are installed in the correct orientation.

   Install the transfer case and the bolts.

   Refer to: Specifications .

   Torque Specification: 43 Nm 

7. Install the wiring harness.

8. connect the plug and install clips.

9. CAUTION: Care must be taken not to damage the component.
   NOTE: Make sure the electrical connector is correctly secured.

10. Install the heatshield.

    Torque Specification: 9 Nm 

11. Install the exhaust bracket.

    Torque Specification: 25 Nm 

12. CAUTION:

    • Make sure the seal is installed correctly.
    • To prevent water ingress and subsequent transmission damage, make sure that the breather is fully pushed home into the transmission casing. The white line around the circumference of the pipe should not be visible when correctly installed.
    NOTE: Remove and discard all blanking caps.

    Install the transmission breather.

13. NOTE: Do not fully tighten at this stage.

    Install the transfer case mounting finger tight.

14. WARNING: This step requires the aid of another technician.
    CAUTION:

    • Make sure that the transmission is secured with suitable retaining straps.
      • Care must be taken to avoid damaging the surrounding components.
      • Make sure that the torque converter remains in the transmission.
    NOTE: Remove and discard the tie straps securing the torque converter.

    Install the transmission.

15. Install the bolts.

    Torque Specification: 48 Nm 

16. Install the bolts.

    Torque Specification: 48 Nm 

17. Install the bolts in the correct orientation.

    Torque Specification: 48 Nm 

18. • Using a suitable stand, support the transmission.

      General Equipment:  Transmission jack

    • Install the 5 bolts.

      Torque Specification: 45 Nm 

    • Fully tighten the transfer case mounting bolt shown in step  13.

      Torque Specification: 48 Nm 

19. NOTE: Only turn the engine in the normal direction of rotation.

    Install the torque converter bolts.

    Torque Specification: 65 Nm 

20. Install the wiring harness bracket.

    Torque Specification: 10 Nm 

21. Connect the wiring harness and the clips.

22. Install the clips.

23. Iconnect the electrical connector and install the bolt.

    Torque Specification: 110 Nm 

24. Secure the clips.

25. connect the emergency park release lever.

    Torque Specification: 11 Nm 

26. CAUTION:

    • Be prepared to collect escaping fluids.
    • Make sure that new O-ring seals are installed.
    NOTE: Remove and discard the blanking caps.

    Install the transmission cooler pipes.

    Renew Part: Transmission fluid cooler tubes to transmission O-ring seals. 

    Torque Specification: 22 Nm 

27. Install the bolt.

    Torque Specification: 22 Nm 

28. Install the driveshaft.

    Refer to: Driveshaft - INGENIUM I4 2.0L Petrol .

29. Install the starter motor.

    Refer to: Starter Motor .

30. Install the front driveshaft.

    Refer to: Front Driveshaft - AWD .

31. Install the breather nuts

    Torque Specification: 22 Nm 

32. Remove the engine support beam.

33. Install the clip.

34. Install the cowl vent screen.

    Refer to: Cowl Vent Screen .

35. Install the engine cover.

    Refer to: Engine Cover - INGENIUM I4 2.0L Petrol .

36. Connect the battery ground cable.

    Refer to: Battery Disconnect and Connect (General Procedures).

37. Check the transmission fluid level.

    Refer to: Transmission Fluid Level Check  .