Transfer Case - Vehicles With: 6S45 6-Speed Manual Transmission AWD/6S45 6-Speed Manual Transmission RWD (G2011760): Installation: Part(S)

STEP	PART NAME	QUANTITY
Step 3	Transfer case connecting sleeve O-ring seal kit	1
Step 12	Driveshaft to transfer box bolt	1

NOTE:

Some variation in the illustrations may occur, but the essential information is always correct.
Some components shown removed for clarity.

NOTE: If equipped.

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Install the Noise, Vibration and Harshness (NVH) damper bracket.

Torque : 25 Nm
NOTE: If equipped.

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Install the NVH.

Torque : 45 Nm
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Install a new O-ring seal.

Renew Part: Transfer case connecting sleeve O-ring seal kit Quantity: 1.
CAUTION:
- Make sure that the mating faces are clean and free of foreign material.
- Apply grease of the correct specification to the input shaft.
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Install the transfer case.
CAUTION: Make sure the transfer case bolts are installed in the correct orientation.

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Install the transfer case retaining bolts.

Torque : 43 Nm
NOTE: Do not fully tighten at this stage.

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Install the transfer case cross member.
NOTE: Do not fully tighten at this stage.

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Install the transfer case to cross member retaining bolt.
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Fully tighten the transfer case cross member retaining bolts.

Torque : 60 Nm
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Fully tighten the transfer case to cross member retaining bolt.

Torque : 110 Nm
CAUTION: Do not use excessive force to install the component.

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Install the wiring harness.
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Install the wiring harness bracket.

Torque : 10 Nm
CAUTION: Make sure that new bolts are installed.

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Install the front driveshaft.

Renew Part: Driveshaft to transfer box bolt Quantity: 1.

Torque

Stage 1: 40 Nm

Stage 2: 90°
Install the rear driveshaft.
Refer to: DRIVESHAFT - TDV6 3.0L DIESEL/V6 S/C 3.0L PETROL .

Refer to: DRIVESHAFT - INGENIUM I4 2.0L DIESEL .

Refer to: DRIVESHAFT - INGENIUM I4 2.0L PETROL .
Fill the transfer case.
Refer to: TRANSFER CASE DRAINING AND FILLING .
Install the air deflector.
Refer to: ENGINE UNDERSHIELD - INGENIUM I4 2.0L DIESEL/INGENIUM I4 2.0L PETROL/TDV6 3.0L DIESEL/V6 S/C 3.0L PETROL .
Connect the battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .