Turbocharger (G2270371): Installation
- CAUTION: Make sure that the mating faces are clean and free of foreign material.
Install a new turbocharger gasket.
Renew Part: Turbocharger to exhaust manifold gasket Quantity: 1.
- Install the turbocharger.
- Install and tighten the 2 nuts.
Torque: 10 Nm
Install and tighten the 2 nuts.
Torque : 10 Nm
Tighten the nuts in the sequence illustrated.
Torque : 25 Nm
Connect the electrical connector.
- Install 2 new O-ring seals.
Renew Part: Turbocharger oil return pipe seals Quantity: 2.
- Install the pipe in the sequence illustrated.
- Install and tighten the bolt.
Torque: 11 Nm
- Install 2 new O-ring seals.
- Connect the pipe.
- Connect the electrical connector.
- Install the clip.
Install and tighten the two bolts.
Torque : 25 Nm
- Install a new gasket.
Renew Part: Exhaust pipe to turbocharger gasket Quantity: 1.
- Install and tighten a new clamp.
Renew Part: Front exhaust clamp Quantity: 1.
Torque: 12 Nm
- Install a new gasket.
- Install the 2 pipes.
- Install and tighten the bolt.
Torque : 12 Nm
- Install 2 new washers.
Renew Part: Turbocharger oil feed pipe banjo bolt washers Quantity: 2.
- Install the pipe.
- Install and tighten the bolt.
Torque : 18 Nm
- Install 2 new washers.
- Install the heatshield.
- Install the clip.
- Install the heatshield.
- Install and tighten the 3 bolts.
Torque : 9 Nm
- Install the heatshield.
- Install and tighten the 4 bolts.
Torque : 9 Nm
- Install the heatshield.
- Install and tighten the 2 bolts.
Torque : 9 Nm
- Vacuum fill the cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING
- Install the air deflector.
- Install the intake air resonator.
Refer to: INTAKE AIR RESONATOR
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
- Check the engine oil level.
Refer to: SPECIFICATIONS