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Home >> Jaguar >> 2021 >> F-Pace R-Dynamic S >> Repair and Diagnosis >> External Pages >> Different car >> Section 145 (Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- F-Pace/X761) >> Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2498297) >> Removal And Installation >> Cooling Module - Vehicles With: PHEV (G2861053) >> Installation

Cooling Module - Vehicles With: PHEV (G2861053): Installation

WARNING: This page is about a different car, the 2023 Jaguar F-Pace and 2022 Jaguar F-Pace. However, it is still accessible from the selected car via links, so may be relevant.
  1. WARNING: This step requires the aid of another technician.
    CAUTION: Take extra care not to damage the component.
    G15621034Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    With assistance, install the cooling module.

  2. See Figure
    WARNING: This step requires the aid of another technician.
    CAUTION: Make sure that the cooling module is properly supported before installing the bolts.
    G15621035Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 cooling module lower mounting brackets.
    • Install and tighten the 4 bolts.

      Torque  : 9 Nm 

  3. See Figure
    G15621036Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 wiring harness clips.
    • Install the electrical connector clip.
  4. See Figure
    G15621037Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the left lower coolant hose to the radiator.

  5. See Figure
    G15621038Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the cooling system swirl pot in the correct location.
    • Install and tighten the bolt.

      Torque  : 9 Nm 

    • Install the coolant hose clip.
  6. See Figure
    G15621039Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Reposition the charge air cooler coolant pump in the correct location.
    • Install and tighten the bolt.

      Torque  : 9 Nm 

    • Connect the electrical connector to the charge air cooler coolant pump.
  7. See Figure
    G15621040Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the right lower coolant hose to the radiator.
    • Install the 4 coolant hose clips.
  8. See Figure
    G15621041Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 electrical connectors.

  9. See Figure
    G15621042Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the dirty air duct at the 7 clips.

  10. See Figure
    G15621043Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 upper coolant hoses to the radiator.

  11. Install the intake air resonator.

    Refer to: INTAKE AIR RESONATOR (G2020091) .

  12. See Figure
    CAUTION: Take extra care not to damage the component.
    G15621044Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the coolant pipe.
    • Connect the 2 coolant pipe connectors.
    • Install the 2 coolant pipe clips.
  13. See Figure
    CAUTION:
    • Lubricate the new seals with clean refrigerant oil.
    • Make sure that new O-ring seals are installed.
    G15621045Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Lubricate and install the 4 new O-ring seals to the A/C  pipes.

      Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 4 . 

    • Install the 2 A/C  pipes to the A/C  condenser.
    • Install and tighten the nut and bolt.

      Torque  : 20 Nm 

  14. See Figure
    G15621046Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 coolant hoses to the charge air radiator.

  15. See Figure
    G15621047Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 coolant hoses to the PHEV  battery coolant radiator.

  16. See Figure
    G15621048Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the cooling module protector.
    • Install and tighten the 4 bolts.

      Torque 

      M12 bolt: 90 Nm 

      M10 bolt: 45 Nm 

  17. CAUTION: Take extra care not to damage the component.
    • Install the lower active grille air shutter.
    • Secure the 2 clips.
    • Install and tighten the 3 screws.

      Torque  : 7 Nm 

    • Connect the electrical connector.
  18. See Figure
    CAUTION: Take extra care not to damage the component.
    G15621049Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the air deflector.
    • Secure the 6 clips.
    • Install and tighten the 2 screws.

      Torque  : 7 Nm 

  19. See Figure
    G15621050Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the upper active grille air shutter.
    • Install the 2 clips.
    • Install and tighten the 3 screws.

      Torque  : 7 Nm 

    • Install the 3 wiring harness clips and the electrical connector clip.
    • Connect the electrical connector to the upper active grille air shutter.
  20. With assistance, install the front bumper.

    Refer to: FRONT BUMPER - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  21. Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  22. Connect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  23. Fill the PHEV  battery cooling system with the correct amount of coolant fluid.

    Refer to: PHEV BATTERY COOLING SYSTEM DRAINING AND VACUUM FILLING .

  24. Fill the engine cooling system with the correct amount of coolant fluid.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1998221)  .

  25. Recharge the A/C  system.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING .

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