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Home >> Jaguar >> 2021 >> F-Pace R-Dynamic S >> Repair and Diagnosis >> External Pages >> Different car >> Section 145 (Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- F-Pace/X761) >> Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2498297) >> Removal And Installation >> Cooling Module - Vehicles With: Non-Electric Vehicles (G2861052) >> Installation

Cooling Module - Vehicles With: Non-Electric Vehicles (G2861052): Installation

WARNING: This page is about a different car, the 2023 Jaguar F-Pace and 2022 Jaguar F-Pace. However, it is still accessible from the selected car via links, so may be relevant.
  1. WARNING: This step requires the aid of another technician.
    CAUTION: Take extra care not to damage the component.
    G15620993Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    With assistance, install the cooling module.

  2. See Figure
    WARNING: This step requires the aid of another technician.
    CAUTION: Make sure that the cooling module is properly supported before installing the bolts.
    G15620994Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 cooling module lower mounting brackets.
    • Install and tighten the 4 bolts.

      Torque  : 9 Nm 

  3. See Figure
    G15620995Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 2 wiring harness clips.
    • Install the electrical connector clip.
  4. See Figure
    CAUTION:
    • Lubricate the new seals with clean refrigerant oil.
    • Make sure that new O-ring seals are installed.
    G15620996Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Lubricate and install the 4 new O-ring seals to the A/C  pipes.

      Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 4 . 

    • Install the 2 A/C  pipes to the A/C  condenser.
    • Install and tighten the nut and bolt.

      Torque  : 20 Nm 

  5. See Figure
    G15620997Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the upper coolant hose to the charge air radiator.

  6. See Figure
    G15620998Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the coolant pipe to the radiator.
    • Connect the 2 upper coolant hoses to the radiator.
  7. See Figure
    G15620999Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Connect the lower coolant hose to the charge air radiator.
    • Install the coolant hose clip.
    • Install the charge air cooler coolant pump.
    • Install and tighten the bolt.

      Torque  : 9 Nm 

  8. See Figure
    G15621000Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the electrical connector.

  9. See Figure
    G15621001Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the 8 coolant hose clips.
    • Install and tighten the bolt.

      Torque  : 9 Nm 

  10. See Figure
    G15621002Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 lower coolant hoses to the radiator.

  11. See Figure
    G15621003Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Connect the 2 electrical connectors.

  12. See Figure
    G15621004Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the dirty air duct at the 7 clips.

  13. See Figure
    G15621005Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the coolant pipe clip.

  14. Install the intake air resonator.

    Refer to: INTAKE AIR RESONATOR (G2020091) .

  15. See Figure
    G15621006Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the cooling module protector.
    • Install and tighten the 4 bolts.

      Torque 

      M12 bolt: 90 Nm 

      M10 bolt: 45 Nm 

  16. CAUTION: Take extra care not to damage the component.
    • Install the lower active grille air shutter.
    • Secure the 2 clips.
    • Install and tighten the 3 screws.

      Torque  : 7 Nm 

    • Connect the electrical connector.
  17. See Figure
    CAUTION: Take extra care not to damage the component.
    G15621007Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the air deflector.
    • Secure the 6 clips.
    • Install and tighten the 2 screws.

      Torque  : 7 Nm 

  18. See Figure
    G15621008Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Install the upper active grille air shutter.
    • Install the 2 clips.
    • Install and tighten the 3 screws.

      Torque  : 7 Nm 

    • Install the 3 wiring harness clips and the electrical connector clip.
    • Connect the electrical connector to the upper active grille air shutter.
  19. With assistance, install the front bumper.

    Refer to: FRONT BUMPER - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  20. Install the engine undershield.

    Refer to: ENGINE UNDERSHIELD - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  21. Connect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  22. Fill the engine cooling system with the correct amount of coolant fluid.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1998221)  .

  23. Recharge the A/C  system.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING .

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