Intake Manifold - Vehicles With: PHEV (G2756535): Removal

WARNING: This page is about a different car, the 2023 Jaguar F-Pace and 2022 Jaguar F-Pace. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE:

This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
This procedure contains illustrations showing certain components removed to provide extra clarity.

Disconnect the 12V system.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
Raise and support the vehicle on a suitable 2-post lift.
Refer to: LIFTING
Partially drain the engine coolant system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1998221)
Remove the engine cover.
Refer to: ENGINE COVER - INGENIUM I4 2.0L PETROL
Remove the secondary bulkhead left inner panel.
Refer to: SECONDARY BULKHEAD LEFT INNER PANEL - INGENIUM I4 2.0L PETROL
CAUTION: Be prepared to collect escaping fuel.

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Disconnect the 2 fuel lines.
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- Release the 3 clips.
- Remove the 2 Noise, Vibration and Harshness (NVH) materials.
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- Release the breather pipe on both sides.
- Remove the breather pipe. Disconnect the coolant hose.
CAUTION: Be prepared to collect escaping coolant.

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Disconnect the coolant hose.
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- Disconnect the coolant hose.
- Remove the 2 bolts.
- Remove the coolant crossover pipe.
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Remove the coolant hose.
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- Release the breather pipe.
- Disconnect the electrical connector.
- Remove the purge valve assembly.
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Release the vacuum pipe.
CAUTION: Be prepared to collect escaping coolant.

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- Release the 3 coolant hoses.
- Remove the 3 bolts.
- Remove the coolant crossover pipe.
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- Disconnect the 2 electrical connectors.
- Release the 2 wiring harness clips.
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- Disconnect the electrical connector.
- Release the wiring harness clip.
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Disconnect the intake air duct.
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- Remove the bolt.
- Release the oil level gauge bracket.
CAUTION: Be prepared to collect escaping coolant.

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- Release the hose clamp.
- Release the coolant hose.
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- Remove the 7 bolts.
- Remove the intake manifold assembly.
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Remove and discard the intake manifold 4 gaskets.
NOTE: Do not disassemble further if the component is removed for access only.

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- Remove the bolt.
- Remove the Manifold Absolute Pressure and Temperature sensor (MAPT).
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- Remove the 4 bolts.
- Remove the electric throttle from the intake manifold.
- Remove and discard the gasket.