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Home >> Jaguar >> 2021 >> F-Pace Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 145 (Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- F-Pace/X761) >> Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2498297) >> Removal And Installation >> Cooling Module - Vehicles With: PHEV (G2861053) >> Removal

Cooling Module - Vehicles With: PHEV (G2861053): Removal

WARNING: This page is about a different car, the 2023 Jaguar F-Pace and 2022 Jaguar F-Pace. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Make sure the engine cooling system is cool prior to doing this procedure.
  • Be prepared to collect escaping coolant fluids.
CAUTION:
  • The desiccant bag need only be changed under the following circumstances: There is dirt in the refrigerant circuit (For example: compressor seizure), the system is leaking and refrigerant has been lost to atmosphere, or the refrigerant circuit has been open more than 24 hours, due to repair.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
  • Engine coolant will damage the paint finished surfaces. If spilled, immediately remove the coolant and clean the area with water.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. WARNING: Jaguar Land Rover (JLR) Electric Vehicle Competent Person (EVCP) trained technicians only.
    G15621015Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    This procedure involves work on components associated with the High Voltage (HV) system. Only technicians qualified to EVCP  level or higher are allowed to complete this procedure.

  2. Disconnect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  3. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: LIFTING .

  4. Evacuate the Air Conditioning (A/C) system.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING .

  5. Drain the Plug-in Hybrid Electric Vehicle (PHEV) battery cooling system.

    Refer to: PHEV BATTERY COOLING SYSTEM DRAINING AND VACUUM FILLING .

  6. Partially drain the engine cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1998221)  .

  7. With assistance, remove the front bumper.

    Refer to: FRONT BUMPER - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  8. Remove the engine undershield.

    Refer to: ENGINE UNDERSHIELD - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  9. See Figure
    G15621016Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the electrical connector clip.
    • Release the 3 wiring harness clips.
    • Remove the 3 screws and 2 clips.
    • Remove the upper active grille air shutter.
  10. See Figure
    CAUTION: Take extra care not to damage the component.
    G15621017Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 screws.
    • Release the 6 clips.
    • Remove the lower air deflector.
  11. See Figure
    CAUTION: Take extra care not to damage the component.
    G15621018Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Remove the 3 screws.
    • Release the 2 clips.
    • Remove the lower active grille air shutter as illustrated.
  12. See Figure
    G15621019Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the cooling module protector.
  13. See Figure
    G15621020Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hoses from the PHEV  battery coolant radiator.

  14. See Figure
    G15621021Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 coolant hose connectors from the charge air radiator.

  15. See Figure
    G15621022Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the nut.
    • Release the 2 A/C  pipes from the A/C  condenser.
    • Remove and discard the 4 O-ring seals.
  16. See Figure
    CAUTION: Take extra care not to damage the component.
    G15621023Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the 2 clips.
    • Disconnect the 2 coolant pipe connectors.
    • Remove the coolant pipe.
  17. Remove the intake air resonator.

    Refer to: INTAKE AIR RESONATOR (G2020091) .

  18. See Figure
    G15621024Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 upper coolant hoses from the radiator.

  19. See Figure
    G15621025Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the dirty air duct at the 7 clips.

  20. See Figure
    G15621026Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 electrical connectors.

  21. See Figure
    G15621027Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the right lower coolant hose from the radiator.
    • Release the 4 coolant hose clips.
  22. See Figure
    G15621028Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector from the charge air cooler coolant pump.
    • Remove the bolt.
    • Release the charge air cooler coolant pump.
  23. See Figure
    G15621029Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the coolant hose clip.
    • Release the cooling system swirl pot.
  24. See Figure
    G15621030Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the left lower coolant hose from the radiator.

  25. See Figure
    G15621031Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the electrical connector clip.
    • Release the 2 wiring harness clips.
  26. See Figure
    CAUTION: Make sure that the cooling module is properly supported before removing the bolts.
    G15621032Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 cooling module lower mounting brackets.
  27. See Figure
    WARNING: This step requires the aid of another technician.
    CAUTION: Take extra care not to damage the component.
    G15621033Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    With assistance, remove the cooling module.

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