Cooling Module - Vehicles With: Non-Electric Vehicles (G2861052): Removal
WARNING: This page is about a different car, the 2023 Jaguar F-Pace and 2022 Jaguar F-Pace. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
- Make sure the engine cooling system is cool prior to doing this procedure.
- Be prepared to collect escaping coolant fluids.
CAUTION:
- The desiccant bag need only be changed under the following circumstances: There is dirt in the refrigerant circuit (For example: compressor seizure), the system is leaking and refrigerant has been lost to atmosphere, or the refrigerant circuit has been open more than 24 hours, due to repair.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
- Engine coolant will damage the paint finished surfaces. If spilled, immediately remove the coolant and clean the area with water.
NOTE:
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- Disconnect the 12 V system.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .
- Raise and support the vehicle on a suitable 2 post lift.
Refer to: LIFTING .
- Evacuate the Air Conditioning (A/C) system.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING .
- Partially drain the engine cooling system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1998221) .
- With assistance, remove the front bumper.
- Remove the engine undershield.
- See Figure
- Disconnect the electrical connector.
- Release the electrical connector clip.
- Release the 3 wiring harness clips.
- Remove the 3 screws and 2 clips.
- Remove the upper active grille air shutter.
- See FigureCAUTION: Take extra care not to damage the component.
- Remove the 2 screws.
- Release the 6 clips.
- Remove the lower air deflector.
- See FigureCAUTION: Take extra care not to damage the component.
- Disconnect the electrical connector.
- Remove the 3 screws.
- Release the 2 clips.
- Remove the lower active grille air shutter as illustrated.
- See Figure
- Remove the 4 bolts.
- Remove the cooling module protector.
- Remove the intake air resonator.
Refer to: INTAKE AIR RESONATOR (G2020091) .
- See Figure
Release the coolant pipe clip.
- See Figure
Remove the dirty air duct at the 7 clips.
- See Figure
Disconnect the 2 electrical connectors.
- See Figure
Disconnect the 2 lower coolant hoses from the radiator.
- See Figure
- Remove the bolt.
- Release the 8 coolant hose clips.
- See Figure
Disconnect the electrical connector.
- See Figure
- Disconnect the lower coolant hose from the charge air radiator.
- Release the coolant hose clip.
- Remove the bolt.
- Release the charge air cooler coolant pump.
- See Figure
- Disconnect the 2 upper coolant hoses from the radiator.
- Disconnect the coolant pipe from the radiator.
- See Figure
Disconnect the upper coolant hose from the charge air radiator.
- See Figure
- Remove the bolt.
- Remove the nut.
- Release the 2 A/C pipes from the A/C condenser.
- Remove and discard the 4 O-ring seals.
- See Figure
- Release the electrical connector clip.
- Release the 2 wiring harness clips.
- See FigureCAUTION: Make sure that the cooling module is properly supported before removing the bolts.
- Remove the 4 bolts.
- Remove the 2 cooling module lower mounting brackets.
- See FigureWARNING: This step requires the aid of another technician.CAUTION: Take extra care not to damage the component.
With assistance, remove the cooling module.