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Home >> Jaguar >> 2021 >> F-Pace Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 145 (Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol PHEV -- F-Pace/X761) >> Engine Cooling - INGENIUM I4 2.0L Petrol/INGENIUM I4 2.0L Petrol - PHEV (G2498297) >> Removal And Installation >> Cooling Module - Vehicles With: Non-Electric Vehicles (G2861052) >> Removal

Cooling Module - Vehicles With: Non-Electric Vehicles (G2861052): Removal

WARNING: This page is about a different car, the 2023 Jaguar F-Pace and 2022 Jaguar F-Pace. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Make sure the engine cooling system is cool prior to doing this procedure.
  • Be prepared to collect escaping coolant fluids.
CAUTION:
  • The desiccant bag need only be changed under the following circumstances: There is dirt in the refrigerant circuit (For example: compressor seizure), the system is leaking and refrigerant has been lost to atmosphere, or the refrigerant circuit has been open more than 24 hours, due to repair.
  • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
  • Engine coolant will damage the paint finished surfaces. If spilled, immediately remove the coolant and clean the area with water.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. Disconnect the 12 V system.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .

  2. Raise and support the vehicle on a suitable 2 post lift.

    Refer to: LIFTING .

  3. Evacuate the Air Conditioning (A/C) system.

    Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING .

  4. Partially drain the engine cooling system.

    Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1998221)  .

  5. With assistance, remove the front bumper.

    Refer to: FRONT BUMPER - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I4 2.0L PETROL - PHEV/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  6. Remove the engine undershield.

    Refer to: ENGINE UNDERSHIELD - INGENIUM I4 2.0L DIESEL AJ21/INGENIUM I4 2.0L PETROL/INGENIUM I6 3.0L DIESEL/INGENIUM I6 3.0L PETROL .

  7. See Figure
    G15620976Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Release the electrical connector clip.
    • Release the 3 wiring harness clips.
    • Remove the 3 screws and 2 clips.
    • Remove the upper active grille air shutter.
  8. See Figure
    CAUTION: Take extra care not to damage the component.
    G15620977Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 2 screws.
    • Release the 6 clips.
    • Remove the lower air deflector.
  9. See Figure
    CAUTION: Take extra care not to damage the component.
    G15620978Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the electrical connector.
    • Remove the 3 screws.
    • Release the 2 clips.
    • Remove the lower active grille air shutter as illustrated.
  10. See Figure
    G15620979Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the cooling module protector.
  11. Remove the intake air resonator.

    Refer to: INTAKE AIR RESONATOR (G2020091) .

  12. See Figure
    G15620980Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Release the coolant pipe clip.

  13. See Figure
    G15620981Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove the dirty air duct at the 7 clips.

  14. See Figure
    G15620982Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 electrical connectors.

  15. See Figure
    G15620983Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the 2 lower coolant hoses from the radiator.

  16. See Figure
    G15620984Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Release the 8 coolant hose clips.
  17. See Figure
    G15620985Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the electrical connector.

  18. See Figure
    G15620986Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the lower coolant hose from the charge air radiator.
    • Release the coolant hose clip.
    • Remove the bolt.
    • Release the charge air cooler coolant pump.
  19. See Figure
    G15620987Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Disconnect the 2 upper coolant hoses from the radiator.
    • Disconnect the coolant pipe from the radiator.
  20. See Figure
    G15620988Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Disconnect the upper coolant hose from the charge air radiator.

  21. See Figure
    G15620989Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the bolt.
    • Remove the nut.
    • Release the 2 A/C  pipes from the A/C  condenser.
    • Remove and discard the 4 O-ring seals.
  22. See Figure
    G15620990Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Release the electrical connector clip.
    • Release the 2 wiring harness clips.
  23. See Figure
    CAUTION: Make sure that the cooling module is properly supported before removing the bolts.
    G15620991Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Remove the 4 bolts.
    • Remove the 2 cooling module lower mounting brackets.
  24. See Figure
    WARNING: This step requires the aid of another technician.
    CAUTION: Take extra care not to damage the component.
    G15620992Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    With assistance, remove the cooling module.