Cooling Module: Installation
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CAUTION: This step must be completed with the assistance of another technician.
Install the coolant module.
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CAUTION: Make sure that the cooling module is supported for this step.
- Install the right cooling module bracket.
- Install and tighten the 2 bolts.
Torque: 9 Nm
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CAUTION: Make sure that the cooling module is supported for this step.
- Install the left cooling module bracket.
- Install and tighten the 2 bolts.
Torque: 9 Nm
- CAUTION:
- Lubricate the new seals with clean refrigerant oil.
- Make sure that new O-ring seals are installed.
- Lubricate and install the 4 new O-ring seals to the A/C pipes.
Renew Part: Air conditioning pipes to condenser O-ring seals Quantity: 4.
- Install the 2 A/C pipes to the A/C condenser.
- Install and tighten the nut and bolt.
Torque: 20 Nm
- Connect the upper coolant hose to the charge air radiator.
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- Connect the coolant pipe to the radiator.
- Connect the 2 upper coolant hoses to the radiator.
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- Connect the lower coolant hose to the charge air radiator.
- Install the coolant hose clip.
- Install the charge air cooler coolant pump.
- Install and tighten the bolt.
Torque: 9 Nm
- Connect the electrical connector to the charge air cooler coolant pump.
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- Install the 8 coolant hose clips.
- Install and tighten the bolt.
Torque: 9 Nm
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- Connect the 2 lower coolant hoses and secure the clips.
- Connect the electrical connector and install the wiring harness clip.
- Connect the 2 electrical connectors.
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- Install the 2 radiator support brackets.
- Install and tighten the 4 bolts.
Torque: 9 Nm
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- Install the dirty air duct and secure the 4 clips.
- Install the coolant pipe clip.
- Install the front bumper.
Refer to: FRONT BUMPER - INGENIUM I4 2.0L DIESEL/INGENIUM I4 2.0L PETROL/TDV6 3.0L DIESEL/V6 S/C 3.0L PETROL .
- Fill the engine cooling system with the correct amount of coolant fluid.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
- Recharge the A/C
system.
Refer to: AIR CONDITIONING SYSTEM RECOVERY, EVACUATION AND CHARGING .
- Connect the 12 V system.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .