Oil Pan - AWD (G1895988): Removal

WARNING: This page is about a different variant/trim than selected.

WARNING: This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.

CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.

NOTE: Removal steps in this procedure may contain installation details.

Disconnect the battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
WARNING: Make sure to support the vehicle with axle stands.

Raise and support the vehicle.
Refer to: ENGINE OIL VACUUM DRAINING AND FILLING (G1850998)
Refer to: DIFFERENTIAL DRAINING AND FILLING
Refer to: ENGINE - RWD
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Install the special tool.

Special Tool(s): JLR-303-1304
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Install the special tool.

Special Tool(s): 303-1438 , 303-1437
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Special Tool(s): 303-1438 , 303-1437

Torque : 25 Nm
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Support the special tool using a suitable vehicle stand.

Special Tool(s): 303-1438 , 303-1437
CAUTION: The crankshaft pulley bolt must be removed clockwise. Failure to follow this instruction may result in damage to the crankshaft.

NOTE: The crankshaft pulley bolt will be very tight.

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Special Tool(s): 303-1438 , 303-1437
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Special Tool(s): 303-1438 , 303-1437
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Remove the special tools.

Special Tool(s): 303-1438 , 303-1437
NOTE: Discard the bolt after removal.

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Install the special tool.

Special Tool(s): 303-1440
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Install the special tool.

Special Tool(s): 303-1441
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Install the special tool.

Special Tool(s): 303-1439

Torque : 25 Nm
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Special Tool(s): 303-1439 , 303-1440
CAUTION: Discard the friction washer after removing the crankshaft pulley.

NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.

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Special Tool(s): 303-1439
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Special Tool(s): 303-1440 , 303-1441
CAUTION:
- The bolts can only be used 3 times, mark the bolts with a center punch. If 2 punch marks are visible, discard the bolts.
- Make sure that no components fall off during removal.
NOTE: Make sure that the crankshaft is not rotated.

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Special Tool(s): JLR-303-1304
NOTE: Some components shown removed for clarity.

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CAUTION:
- Be prepared to collect escaping fuel.
- This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
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CAUTION:
- Be prepared to collect escaping fuel.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
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NOTE: Some components shown removed for clarity.

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Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
CAUTION:
- Be prepared to collect escaping fuel.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
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Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
CAUTION:
- Be prepared to collect escaping fuel.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
- Remove and discard the high-pressure fuel supply lines.
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CAUTION: Be prepared to collect escaping oil.

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CAUTION: Be prepared to collect escaping oil.

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CAUTION: Discard the component.

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CAUTION: Note the position of the bolts indicated prior to removal.

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NOTE: Make sure to use the aluminium lug provided on the oil pan extension to lever against.

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NOTE: Do not disassemble further if the component is removed for access only.

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