Crankshaft Pulley (G1851000): Installation

WARNING: This page is about a different variant/trim than selected.

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- Apply RTV sealant to the crankshaft pulley keyway.
- Make sure that the RTV sealant is applied in a 2 mm diameter bead.
- Make sure that when the RTV sealant is applied that the RTV sealant is level with the top of the keyway.
NOTE: Make sure to clean the threads in the end of the crankshaft and that the crank nose is free of any foreign materials.

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- Install the crankshaft pulley.
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- Install the special tool.
- Special Tool(s): 303-1440
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- Install the special tool.
- Special Tool(s): 303-1439
- Torque : 25 Nm
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- Install the special tool.
- Special Tool(s): 303-1441
CAUTION: Rotate the crankshaft pulley installation tool until the pulley is fully located, do not over tighten. Failure to do this may result in damage to the components.

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Remove the special tool.
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- Remove the special tool.
- Special Tool(s): 303-1439
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Remove the special tool.
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- NOTE: The original M10 bolts can be reused.
  
  Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.
- Torque : 65 Nm
WARNING: Make sure that a new bolt is installed.

CAUTION: Tighten the component finger tight first.

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Install the crankshaft pulley bolt.

Renew Part: Crankshaft pulley bolt Quantity: 1 .
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- Install the special tools.
- Special Tool(s): 303-1437
- Special Tool(s): 303-1438
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Tighten the special tool bolts.

Torque : 25 Nm
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- Remove the special tool.
- Vehicles without Auto stop/start system.
  Special Tool(s): 303-1448
- Vehicles with Auto stop/start system.
  Special Tool(s): JLR-303-1304
NOTE:
- The use of a torque multiplier capable of 600 Nm will be required.
- The illustration shows the tool positioning for LH threaded crankshaft damper bolts, RH threaded crankshaft bolts will require the tool position to be the opposite direction.
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Tighten the crankshaft pulley bolt. Make sure that the socket is turned through 270 degrees not the torque wrench.

Torque

Stage 1: 200 Nm

Stage 2: 270°
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- Install the special tool.
- Vehicles without Auto stop/start system.
  Special Tool(s): 303-1448
- Vehicles with Auto stop/start system.
  Special Tool(s): JLR-303-1304
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Remove the special tools.
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- NOTE: The original M10 bolts can be reused.
  
  Clean the original crankshaft pulley bolts and apply loctite 270 to the threads before installation.
- Torque : 65 Nm
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- Remove the special tool.
- Vehicles without Auto stop/start system.
  Special Tool(s): 303-1448
- Vehicles with Auto stop/start system.
  Special Tool(s): JLR-303-1304
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Install the accessory drive belt.
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Install the supercharger drive belt.
Install the cooling fan.
Refer to: ELECTRIC COOLING FAN AND SHROUD .
Install the starter motor.
Refer to: STARTER MOTOR .
Re-connect the startup battery ground cable.
Refer to: SPECIFICATIONS .