General Equipment
| EQUIPMENT NAME |
|---|
| Hydraulic jib crane |
- Be prepared to collect escaping fuel.
- Be prepared to collect escaping engine coolant.
- All the components removed from the old engine must be cleaned and inspected before installing to the new engine. Any worn or damaged components or clips must be replaced.
- Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
- Note the orientation of the component prior to removal.
- This procedure contains illustrations showing certain components removed to provide extra clarity.
- This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
-
WARNING: This step requires the aid of another technician.
Use suitable lifting equipment to install the engine assembly.
Special Tool(s): 303-1435, 303-1436
General Equipment: Hydraulic jib crane
Install and tighten the right engine mount nut.
Torque: 60Nm
Install and tighten the left engine mount nut.
Torque: 60Nm
-
NOTE: The procedure must be completed on both sides.
Remove the special tool.
Special Tool(s): 303-1435
Remove the special tool.
Special Tool(s): 303-1436
- Install the coolant hose support bracket.
- Install and tighten the bolt.
Torque: 25Nm
- Reposition the transmission cooler hoses.
- Install and tighten the bolt.
Torque: 10Nm
- Reposition the positive cable.
- Install and tighten the nut.
Torque: 12Nm
Install the cover.
- Reposition the Air Conditioning (A/C) compressor.
- Install and tighten the 3 bolts.
Torque: 25Nm
- Connect the electrical connector.
- Use a suitable tool to position the tensioner as illustrated.
- Install the accessory drive belt.
- Release the belt tension.
- Remove the oil filler cap.
- Install the 2 Noise, Vibration and Harshness (NVH) materials.
- Install the oil filler cap.
Connect the vacuum pipe assembly.
- Connect the fuel line.
- Connect the evaporative emission pipe.
- Connect the electrical connector.
- Install the wiring harness clip.
- Connect the coolant hose.
- Install and connect the coolant hose.
- Install the coolant hose into the clip.
Connect the 2 coolant hoses.
- Install the coolant pipe assembly and connect the 4 connectors.
- Connect the radiator coolant hose.
- Install the coolant pipe assembly.
- Connect the 3 coolant pipe connectors.
- Install the 2 coolant pipe clips.
- Install the coolant pipe assembly into the 2 clips.
- Install the coolant pipe assembly.
- Connect the 2 coolant pipe connectors.
- Install the transmission.
Refer to: TRANSMISSION - V8 S/C 5.0L PETROL, PROJECT 8 .
- Install both front halfshafts.
Refer to: FRONT HALFSHAFT .
- Install the cooling fan motor and shroud.
Refer to: ELECTRIC COOLING FAN AND SHROUD .
- Vacuum fill the coolant system.
Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING .
- Install the secondary bulkhead left inner panel.
Refer to: SECONDARY BULKHEAD LEFT INNER PANEL - PROJECT 8 .
- Install the secondary bulkhead right inner panel.
Refer to: SECONDARY BULKHEAD RIGHT INNER PANEL - PROJECT 8 .
- Install the hood.
Refer to: HOOD .
- Connect the startup battery ground cable.
Refer to: STARTUP BATTERY DISCONNECT AND CONNECT .