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Home >> Jaguar >> 2020 >> XF Checkered Flag >> Repair and Diagnosis >> External Pages >> Different car >> Section 110 (Fuel Charging & Controls - INGENIUM I4 2.0L Diesel -- XE (X760)) >> Fuel Charging And Controls - INGENIUM I4 2.0L Diesel >> Fuel Rail >> Removal And Installation >> Removal

Removal And Installation: Removal

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
NOTE:
  • This procedure contains some variation in the illustrations depending on the vehicle specification, but the essential information is always correct.
  • This procedure contains illustrations showing certain components removed to provide extra clarity.
  1. Always follow the Diesel fuel system health and safety precautions, when carrying out any repairs to the fuel system. Refer to: Diesel Fuel System Health and Safety Precautions .
  2. Always carry out the cleaning process before carrying out any repairs to the fuel injection system components. Failure to follow this instruction may result in foreign matter ingress to the fuel injection system.

    Refer to: Fuel Injection Component Cleaning .

  3. Disconnect the startup battery ground cable.

    Refer to: Battery Disconnect and Connect .

  4. Remove the engine cover.
    G11307428
  5. Remove the noise, vibration and harshness (NVH) material.
    G11307404
  6. Remove the oil gauge bracket bolt and reposition away from the inlet manifold.
    G11307430
  7. Release the fuel delivery pipes.
    G11307431
  8. Release the pipe from the retaining clip.
    G11307432
  9. Remove the Exhaust Gas Recirculation (EGR) pipe
    CAUTION:
    • Remove and discard the gasket.
    • Remove and discard the O-ring seal.
    G11307433
  10. Release the fuel delivery pipes from the 2 retaining clips.
    G11307434
  11. Disconnect the 4 fuel injector electrical connectors.
    G11307405
  12. Remove and discard the high pressure fuel pipes.
    G11309377
  13. G11307437
    • Remove the fuel delivery line from the fuel rail.
    • Disconnect the electrical connector from the fuel rail.
  14. Remove the high pressure pipe from the fuel rail.
    G11307438
  15. Disconnect the EGR valve electrical connector.
    NOTE: If equipped.
    G11307439
  16. Remove the EGR valve pipe.
    NOTE: If equipped.
    G11307440
  17. Remove and discard the EGR valve pipe gasket.
    NOTE: If equipped.
    G11307441
  18. Release the EGR valve assembly and reposition away from its original position.
    NOTE: If equipped.
    G11307442
  19. Remove the fuel pipe bracket.
    G11307443
  20. Release the fuel pipe from the fuel injection pump.
    G11307444
  21. Remove and discard the fuel supply pipe.
    G11307492
  22. disconnect the electrical connector from the fuel rail.
    G11307445
  23. Remove the fuel rail bracket.
    G11307446
  24. Release the 2 fuel rail bolts and remove the fuel rail.
    G11307447