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Home >> Jaguar >> 2020 >> XF Checkered Flag >> Repair and Diagnosis >> External Pages >> Different car >> Section 110 (Fuel Charging & Controls - INGENIUM I4 2.0L Diesel -- XE (X760)) >> Fuel Charging And Controls - INGENIUM I4 2.0L Diesel >> Fuel Pump >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the component from the special tool.
    G11307507

    Special Tool(s):  JLR-303-1627

  2. Lubricate the seal with clean engine oil.
    G11307508
  3. Install the fuel pump.
    CAUTION: Extreme cleanliness must be exercised when handling this component.
    G11307506
  4. Install the fuel pump retaining bolt.
    G11307501

    Torque Specification: 25 Nm 

  5. Install the fuel pump retaining bolts.
    CAUTION: Make sure that the area around the component is clean and free of foreign material.
    G11307504

    Torque Specification: 25 Nm 

  6. Install the fuel pump sprocket retaining nut.
    CAUTION: Only tighten the nut finger tight at this stage.
    G11307512

    Special Tool(s):  JLR-303-1627

  7. Loosen the bolts as indicated in the illustration.
    G11307513

    Special Tool(s):  JLR-303-1627

  8. Tighten the fuel pump sprocket retaining nut.
    G11307512

    Special Tool(s):  JLR-303-1627

    Torque Specification: 80 Nm 

  9. Remove the special tool bolts.
    G11307513

    Special Tool(s):  JLR-303-1627

  10. Remove the special tool.
    G11307496

    Special Tool(s):  JLR-303-1627

  11. Lubricate the O-ring seal with clean engine oil.
    G11307517
  12. Install the fuel pump cover.
    G11307518

    Torque Specification: 11 Nm 

  13. Install a new fuel rail high pressure supply pipe.
    CAUTION: Make sure that the component is clean, free of foreign material and lubricant.
    G11307492

    Renew Part: Fuel rail supply pipe(s) Quantity: 1

  14. Remove and discard the blanking cap.
    G11307520
  15. Attach the fuel rail fuel supply line to the fuel pump.
    CAUTION: Only tighten the union finger-tight at this stage.
    G11307444
  16. Remove and discard the blanking cap.
    G11307522
  17. Attach the fuel rail fuel supply line to the fuel rail.
    CAUTION: Only tighten the union finger-tight at this stage.
    G11307452
  18. Install the fuel line retaining bracket bolt.
    G11307443

    Torque Specification: 11 Nm 

  19. Tighten the high-pressure fuel pipe to the fuel pump union.
    G11307444

    Torque Specification: 15 Nm 

  20. Tighten the high-pressure fuel pipe to the fuel pump union 60°. This is the equivalent of one flat on the fuel pipe union, as illustrated.
    G11307526

    Torque Specification: 60° 

  21. Tighten the high-pressure fuel pipe to the fuel rail union.
    G11307452

    Torque Specification:

    Stage 1: 10 Nm 

    Stage 2: 62° 

  22. Attach the wiring harness.
    G11307486

    Torque Specification: 11 Nm 

  23. Attach the EGR valve.
    G11307454

    Torque Specification: 9 Nm 

  24. Install a new gasket.
    G11307441
  25. Attach the EGR valve pipe.
    G11307440

    Torque Specification: 11 Nm 

  26. Connect the electrical connector.
    G11307439
  27. Connect the electrical connectors.
    G11307481
  28. Remove and discard the blanking caps.
    G11307534
  29. Connect the fuel pump fuel return line.
    G11307479
  30. Remove and discard the blanking cap.
    G11307536
  31. Connect the fuel pump fuel return line.
    G11307477
  32. Make sure that a new gasket and O-ring seal is installed.
    G11307433

    Torque Specification: 

    M6x20 7 Nm 

    M6x25 11 Nm 

  33. Install the clip.
    G11307432
  34. Remove and discard the blanking caps.
    G11307540
  35. Connect the fuel supply and return lines.
    G11307431
  36. Attach the oil level indicator bracket.
    G11307430

    Torque Specification: 11 Nm 

  37. Remove and discard the blanking caps.
    G11307543
  38. Connect the fuel rail fuel supply line.
    G11307470
  39. Attach the fuel lines.
    G11307434
  40. Connect the battery ground cable.

    Refer to: Battery Disconnect and Connect .

  41. Bleed the fuel system.
    CAUTION: Bleed the fuel system by cranking the engine to purge the air from the system.

    Refer to: Fuel System Bleeding .

  42. Install the NVH material.
    G11307404
  43. Install the engine cover.

    Refer to: Engine Cover - INGENIUM I4 2.0L Diesel .

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