LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2020 >> XF Checkered Flag >> Repair and Diagnosis >> External Pages >> Different car >> Section 100 (Engine - INGENIUM I4 2.0L Diesel -- XE (X760)) >> Engine - INGENIUM I4 2.0L Diesel >> Upper Timing Chain >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the timing chain.
    G11309167
  2. CAUTION:
    • Make sure the highlighted links on the timing chain are in line with the timing marks as illustrated.
    • Make sure the camshaft pin is located in the VVT unit correctly.
      G11309169
    • Install the VVT unit.
    • Install the bolt, but do not fully tighten at this stage.
  3. Using a suitable tool, remove and discard the lower timing chain cover blanking plug.
    G11335509
  4. CAUTION: Make sure the timing chain is located on the idler pulley.
    G11309170
  5. Make sure a new lower timing chain blanking plug is installed.
    G11335509

    Renew Part: Lower timing cover blanking cap

  6. G11309171
    • NOTE: This step is to make sure the timing chain is in the correct position on the gears.

      Install the previously retained hydraulic tensioner and allow it to release fully. With the chain in this condition, push the opposite left side of the chain towards the cylinder head, there should be a gap between the chain and the cylinder head. If the chain is not in this condition, or there is no gap, reposition the chain on the idler gear and re-measure.

    • Remove and discard the hydraulic tensioner.

      Renew Part: Timing chain tensioner

  7. Install a new timing chain tensioner lever arm.
    NOTE: If the timing chain tensioner arm can not be installed refer to the previous step.
    G11309172

    Renew Part: Timing chain tensioner

  8. Install the special tool.
    G11309160
  9. G11309161
    • Install a new bolt.
    • Torque Specification: 

      Stage 1: 10 Nm 

      Stage 2: Loosen: 90° 

      Stage 3: 25 Nm 

      Stage 4: 40° 

  10. Remove the special tool.
    G11309160
  11. Install a new fixed timing chain guide.
    G11309176
    • Torque Specification: 25 Nm 
  12. Install a new hydraulic timing chain tensioner.
    G11309163
    • Renew Part: Timing chain tensioner
    • Torque Specification: 55 Nm 
  13. CAUTION: Make sure the lower timing chain tensioner is fully deployed.
    G11309178
  14. Remove the special tool.
    G11309157
  15. Remove the special tool.
    G11309180

    Special Tool(s):  JLR-303-1630

  16. Refer to: Upper Timing Cover .
  17. G11308990

    Torque Specification: 40 Nm 

  18. G11308989

    Torque Specification: 12 Nm 

  19. G11308988
  20. Refer to: Charge Air Cooler .
  21. Refer to: Hood .
  22. Refer to: Secondary Bulkhead Left Panel - INGENIUM I4 2.0L Diesel .
  23. Refer to: Battery Disconnect and Connect .