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Home >> Jaguar >> 2020 >> XF Checkered Flag >> Repair and Diagnosis >> External Pages >> Different car >> Section 100 (Engine - INGENIUM I4 2.0L Diesel -- XE (X760)) >> Engine - INGENIUM I4 2.0L Diesel >> FLEXPLATE >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. CAUTION: Under no circumstances should the flexplate retaining bolts be inserted into the crankshaft with the flexplate removed. Failure to follow this instruction will result in damage to the engine.
    NOTE: Do not insert the bottoming tap more than the depth of the threaded holes (16mm). Apply tape to the bottoming tap 16mm from the end as a visual guide.
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    • Using a suitable bottoming tap, clean out the threads.
    • Using suitable brake cleaner, remove any foreign material from the threads.
  2. NOTE:
    • The flexplate will only locate in one position.
    • Make sure that new flexplate bolts are installed.
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    • Install the flexplate.
    • Install and tighten the bolts in the sequence illustrated.

      Replace Part: Flexplate bolts. 

      Torque Specification:

      1. Stage 1: 30 Nm 
      2. Stage 2: 120° 
  3. Remove the special tool.

    Special Tool(s):  JLR-303-1630

  4. Install the charge air cooler mounting bracket.

    Torque Specification: 40 Nm 

  5. NOTE: Make sure the wiring harness is routed correctly.
    • Remove the charge air cooler mounting bracket nuts.

      Torque Specification: 12 Nm 

    • Secure the wiring harness clip.
    • Connect the electrical connector.
    • Secure the wiring harness clips.
  6. Refer to: Transmission RWD - INGENIUM I4 2.0L Diesel .

    Refer to: Transmission AWD - INGENIUM I4 2.0L Diesel .

  7. Install the charge air cooler.

    Refer to: Charge Air Cooler .