LEMON Manuals: Even more car manuals for everyone
Home >> Jaguar >> 2020 >> XF Checkered Flag >> Repair and Diagnosis >> External Pages >> Different car >> Section 100 (Engine - INGENIUM I4 2.0L Diesel -- XE (X760)) >> Engine - INGENIUM I4 2.0L Diesel >> Exhaust Manifold - INGENIUM I4 2.0L Diesel - Mid, Low Power >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.

All vehicles 

  1. Install a new gasket.

    Renew Part: Exhaust manifold gasket. 

  2. CAUTION: If the original cylinder head is installed use the special tools stated in this step. Failure to follow this instruction may cause damage to the cylinder head.
    G11309066

    Special Tool(s):  303-1444-01

  3. CAUTION: If a new cylinder head is installed use the special tools stated in this step. Failure to follow this instruction may cause damage to the cylinder head.
    G11309067

    Special Tool(s):  303-1444-02

  4. Tighten the retaining bolts in the illustrated sequence.
    G11309068

    Torque Specification:

    1. Stage 1: 15 Nm 
    2. Stage 2: 28 Nm 
  5. Remove the special tools.
    G11309069

    Special Tool(s):  303-1444-01, 303-1444-02

  6. Tighten the retaining bolts in the illustrated sequence.
    G11309065

    Torque Specification:

    1. Stage 1: 15 Nm 
    2. Stage 2: 28 Nm 
    • Install the EGR pipe.
    • Install a new gasket.

      Renew Part: Exhaust gas recirculation gasket. 

      Torque Specification: 12 Nm 

  7. Install the heatshields.

    Torque Specification: 8 Nm 

    Vehicles with diesel particulate filter (DPF) 

  8. Install the catalytic converter and Diesel Particulate Filter (DPF) assembly.

    Refer to: Catalytic Converter and Diesel Particulate Filter Assembly .

    Vehicles without diesel particulate filter (DPF) 

  9. Install the catalytic converter assembly.

    Refer to: Catalytic Converter .

    All vehicles 

  10. Install the turbocharger.

    Refer to: Turbocharger .

  11. Connect the startup battery ground cable.

    Refer to: Battery Disconnect and Connect .