Removal And Installation: Installation
WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
- Check cylinder head face for distortion, across the center and from corner to corner.
Refer to: Cylinder Head Distortion .
- Select the correct cylinder head gasket.
Refer to: Cylinder Head Gasket Selection - INGENIUM I4 2.0L Diesel .
- Install the cylinder head dowels into the engine block assembly.CAUTION: Make sure that the dowels and dowel holes are clean and free from debris and foreign material.
- Install the correct cylinder head gasket.NOTE: The cylinder head gasket must be installed over the cylinder head to cylinder block dowels.
Renew Part: Cylinder head gasket.
- With assistance, install he cylinder head assembly.CAUTION: Make sure that the component is correctly located on the locating dowels.
- Tighten the cylinder head bolts in the indicated sequence.CAUTION: Make sure that new cylinder head bolts are installed.
Renew Part: Cylinder head bolts.
Torque Specification:
- Stage 1: 10 Nm
- Stage 2: 20 Nm
- Stage 3: 53 Nm
- Release each cylinder head bolt by 180° and then tighten to 53 Nm. Repeat this step for each bolt following the indicated sequence.CAUTION: Carry out the following procedure in the indicated sequence.
Torque Specification:
- Stage 1: Loosen the bolt 180°
- Stage 2: Tighten the bolt 53 Nm
- Tighten the cylinder head bolts following the indicated sequence.CAUTION: Tighten the bolts in the indicated sequence.
Torque Specification:
- Stage 1: 90°
- Stage 2: 120°
- Install and tighten the remaining cylinder head bolts
Torque Specification: 13 Nm
- Install the 16 camshaft rocker arms and the 16 hydraulic adjusters.NOTE: Install the camshaft followers in the sequence noted in the removal step.
- Install a new cylinder head temperature senor and tighten to the correct torque.
Renew Part: Cylinder head temperature sensor.
Torque Specification: 11 Nm
- Install the 4 glowplugs.CAUTION: If accidentally dropped or knocked install a new glow plug.
Torque Specification: 13 Nm
- Install the coolant bypass hose.
Torque Specification: 25 Nm
- Install the coolant oulet hose.
- Install new O-ring seals for to the oil filter element housing assembly.
Renew Part: Oil filter housing inlet/outlet O-ring seals.
Renew Part: Oil filter housing drain port O-ring seal
- Install the oil filter element housing assembly and tighten the 3 bolts to the specified torque.
Torque Specification: 12 Nm
- Install the valve cover.
Refer to: Camshaft Carrier .
- Install the exhaust manifold.
Refer to: Exhaust Manifold .
- Install the intake manifold.
Refer to: Intake Manifold .
- Install the oil filter element.
Refer to: Oil Filter Element .
- Lower the vehicle.