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Home >> Jaguar >> 2020 >> XF Checkered Flag >> Repair and Diagnosis >> External Pages >> Different car >> Section 100 (Engine - INGENIUM I4 2.0L Diesel -- XE (X760)) >> Engine - INGENIUM I4 2.0L Diesel >> Camshaft Carrier >> Removal And Installation >> Installation

Removal And Installation: Installation

WARNING: This page is about a different car, the 2018 Jaguar XE and 2017 Jaguar XE. However, it is still accessible from the selected car via links, so may be relevant.
  1. If a new camshaft carrier is not being installed, make sure that the dowels have been cleaned and all traces of sealant is removed.
    G11309038
  2. Install the lifting brackets.
    NOTE: Only carry out this step if previously removed

    Torque Specification: 47 Nm 

  3. Install the oil filler neck.
    NOTE:
    • Only carry out this step if previously removed
    • Install a new seal.

    Renew Part: Oil fill pipe O-ring seal

    Torque Specification: 12 Nm 

  4. Install a new seal the breather vent module assembly.
    NOTE:
    • Only carry out this step if previously removed
    • Install the component and finger tighten the bolts before final tightening in sequence illustrated.
    G11309041

    Renew Part: Breather vent module seal

    Torque Specification: 12 Nm 

  5. NOTE:
    • Only carry out this step if previously removed
    • Install the components and finger tighten the bolts before final tightening in sequence illustrated.
    • Make sure that these components are installed to the noted removal position.
    G11309042
    • Install the camshafts.
    • Install the camshaft bearing caps

      Torque Specification: 11 Nm 

  6. Align the camshafts and install the special tool JLR-303-1625.
    G11309043

    Special Tool(s): JLR-303-1625

  7. Install the camshaft carrier and tighten the bolts in the illustrated sequence.
    CAUTION: Install and finger tighten bolts before final tightening in sequence illustrated.
    NOTE: Install a new gasket.
    G11309044

    Renew Part: Camshaft carrier gasket

    Torque Specification:

    1. M8 x 80

      Stage 1: 15 Nm 

      Stage 2: 45° 

    2. M8 x 40 25 Nm 
  8. Install the breather vent module pipe.
  9. Install the cylinder head temperature sensor electrical connector bracket.

    Torque Specification: 12 Nm 

  10. Install the wiring harness and connect the 2 electrical connectors.
  11. Install the Noise, Vibration and Harshness (NVH) material.
  12. Install the camshaft gear bolt finger tight at this stage.
    G11309029

    Special Tool(s): JLR-303-1625

    Renew Part: Camshaft sprocket bolt

  13. Install the special tool.
    G11490721

    Special Tool(s): JLR-303-1631

  14. Fully tighten the camshaft gear bolt and remove the special tool.
    G11490722

    Special Tool(s): JLR-303-1631

    Torque Specification:

    1. Stage 1: 80 Nm 
    2. Stage 2: Loosen 90° 
    3. Stage 3: 80 Nm 
    4. Stage 4: 90° 
  15. Install the upper timing chain.

    Refer to: Upper Timing Chain .

  16. Install the fuel injectors.

    Refer to: Fuel Injectors .

  17. Install the fuel rail.

    Refer to: Fuel Rail .

  18. Connect the startup battery ground cable.

    Refer to: Battery Disconnect and Connect .