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Home >> Jaguar >> 2019 >> XJR575 >> Repair and Diagnosis >> External Pages >> Different car >> Section 144 (Fuel Charging And Controls - V6 S/C 3.0L Petrol -- XJ/X351) >> Fuel Charging And Controls - V6 S/C 3.0L Petrol (G1514777) >> Removal And Installation >> Right Fuel Rail (G1557478) >> Removal

Right Fuel Rail (G1557478): Removal

WARNING: This page is about a different car, the 2019 Jaguar XJ and 2018 Jaguar XJ. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Make sure that the tools and equipment are clean, free of foreign material and lubricant.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
  1. Refer to: PETROL AND PETROL-ETHANOL FUEL SYSTEMS HEALTH AND SAFETY PRECAUTIONS
  2. Refer to: FUEL SYSTEM PRESSURE RELEASE - V6 S/C 3.0L PETROL/V8 S/C 5.0L PETROL
  3. Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
  4. Refer to: ENGINE COVER - V8 S/C 5.0L PETROL
  5. Refer to: SECONDARY BULKHEAD RIGHT PANEL
  6. Refer to: RIGHT AIR CLEANER (G1549757)
  7. CAUTION: Be prepared to collect escaping fluids.
    G11288194Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  8. G11288195Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  9. G11288197Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  10. G11288237Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  11. CAUTION:
    • Be prepared to collect escaping fluids.
    • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    G11286155Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  12. G11285152Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  13. CAUTION:
    • Be prepared to collect escaping fluids.
    • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    G11285153Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  14. G11288076Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  15. NOTE: LH illustration shown, RH is similar.
    G11293407Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  16. Refer to: FUEL INJECTION COMPONENT CLEANING (G1202495) 
  17. NOTE: LH illustration shown, RH is similar.
    G11293408Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  18. CAUTION: Make a note of the fuel injector clamp alignment to the fuel rail prior to removal.
    NOTE: LH illustration shown, RH is similar.
    G11293410Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  19. NOTE: This step is only required if a new fuel rail is installed.

    Refer to: FUEL RAIL PRESSURE SENSOR (G1574258)

  20. CAUTION:
    • Make sure that the special tool is located correctly to the fuel injector prior to removing the fuel injector.
    • Make sure that the special tool is held square to the fuel injector during removal.
    • Make sure that all open ports are covered to prevent any foreign material ingress.
    G11288078Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Special Tool(s): 310-197 

  21. G11288042Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the fuel injector clamp.

  22. CAUTION:
    • Do not use a knife to remove the Teflon seal as damage could occur to the fuel injector.
    • Do not cut the Teflon seal to deep as damage could occur to the fuel injector.
    • Pinch the Teflon seal to allow the tool to cut the Teflon seal without damaging the fuel injector.
    G11288043Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the fuel injector seal.

  23. CAUTION: Do not use any sharp tools to remove the O-ring seal as damage could occur to the fuel injector.
    G11288044Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Remove and discard the fuel injector O-ring seals.

  24. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.

  25. Refer to: ENGINE UNDERSHIELD
  26. Refer to: GENERATOR
  27. G11284999Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  28. NOTE: Engine shown removed for clarity.
    G11285155Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  29. NOTE: Engine shown removed for clarity.
    G11288084Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  30. G11288085Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  31. CAUTION: Use a wooden block to protect the oil pan when supporting the engine.
    G11285410Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using a suitable hydraulic jack, support the engine.

  32. G11288087Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  33. WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
    CAUTION:
    • Remove and discard the high-pressure fuel supply lines.
    • Be prepared to collect escaping fluids.
    • Before disconnecting any components, make sure the area is clean and free from foreign material. When disconnected all openings must be sealed.
    NOTE: Engine shown removed for clarity.
    G11285412Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC