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Home >> Jaguar >> 2019 >> XJR575 >> Repair and Diagnosis >> External Pages >> Different car >> Section 144 (Fuel Charging And Controls - V6 S/C 3.0L Petrol -- XJ/X351) >> Fuel Charging And Controls - V6 S/C 3.0L Petrol (G1514777) >> Removal And Installation >> High Pressure Fuel Pump 2 - AWD (G1574228) >> Installation

High Pressure Fuel Pump 2 - AWD (G1574228): Installation

WARNING: This page is about a different car, the 2019 Jaguar XJ and 2018 Jaguar XJ. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean engine oil.
    G11285189Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  2. CAUTION: Tighten the Torx screws a turn at a time until the correct torque is achieved.
    NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with clean engine oil.
    G11293570Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque  : 11 Nm 
  3. G11293570Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Loosen the Torx screws half a turn each.

  4. G11293575Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  5. CAUTION:
    • Install new high-pressure fuel supply lines.
    • Lubricate only the union threads with clean engine oil.
    NOTE:
    • Remove and discard the blanking caps.
    • Engine shown removed for clarity.
    • Install the bolt and unions fully finger tight before final tightening.
    G11285195Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Renew Part: Fuel rail supply pipe(s) Quantity: 1  .

  6. CAUTION: Care must be taken when positioning the fuel rail high-pressure fuel pump cover to one side.
    NOTE: Fuel rail high-pressure fuel pump cover shown removed for clarity.
    G11293570Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque  : 11 Nm 
  7. Lower the vehicle.
  8. NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11285196Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  9. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

    Raise and support the vehicle.

  10. NOTE: Engine shown removed for clarity.
    G11285197Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque 
      • Unions (1): 21 Nm 
      • M6 (2): 11 Nm 
      • M8 (3): 25 Nm 
      • M5 nut (4): 6 Nm 
  11. NOTE: Engine shown removed for clarity.
    G11285198Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque  : 21 Nm 
  12. NOTE:
    • Install the bolt and unions finger tight before final tightening.
    • Remove and discard the blanking caps.
    G11293568Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque 
      • Unions: 21 Nm 
      • M6: 11 Nm 
  13. NOTE: The cover is removed for clarity.
    G11293582Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque  : 21 Nm 
  14. NOTE: Engine shown removed for clarity.
    G11285201Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque 

    • M10: 29 Nm 
    • M6: 11 Nm 
  15. NOTE: Engine shown removed for clarity.
    G11293565Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  16. G11284999Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque  : 25 Nm 
  17. G11284254Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 25 Nm 

  18. Refer to: GENERATOR
  19. Refer to: RIGHT ENGINE MOUNT - AWD (G1574170)
  20. Refer to: FRONT RIGHT HALFSHAFT
  21. Refer to: ENGINE UNDERSHIELD
  22. Lower the vehicle.
  23. G11285152Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  24. CAUTION: Lubricate only the union threads with clean engine oil.
    NOTE:
    • Do not tighten at this stage.
    • Remove and discard the blanking caps.
    G11286716Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque 

    • Unions: 21 Nm 
    • Bolts: 8 Nm 
  25. G11286769Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
    • Torque  : 21 Nm 
  26. WARNING: Be prepared to collect escaping fluid.
    CAUTION: Remove and discard the blanking cap.
    G11293558Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  27. Refer to: RIGHT AIR CLEANER (G1549757)
  28. WARNING: Be prepared to collect escaping fluids.
    CAUTION: Remove and discard the blanking caps.
    G11288197Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  29. G11288195Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  30. WARNING: Be prepared to collect escaping fluid.
    CAUTION: Remove and discard the blanking caps.
    G11288194Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  31. Refer to: ENGINE COVER - V8 S/C 5.0L PETROL
  32. Refer to: STARTUP BATTERY DISCONNECT AND CONNECT
  33. Refer to: ENGINE OIL VACUUM DRAINING AND FILLING (G1779628)