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Home >> Jaguar >> 2019 >> XJR575 >> Repair and Diagnosis >> External Pages >> Different car >> Section 138 (Engine - V6 S/C 3.0L Petrol -- XJ/X351) >> Engine - V6 S/C 3.0L Petrol (G2292098) >> Removal And Installation >> Timing Chain TENSIONER - Engine Set (G1841714) >> Installation

Timing Chain TENSIONER - Engine Set (G1841714): Installation

WARNING: This page is about a different car, the 2019 Jaguar XJ and 2018 Jaguar XJ. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Left side.
    G11285447Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply and maintain tension on the component.

  2. G11285449Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  3. Release the retaining pin.

  4. NOTE: Right side.
    G11285464Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply and maintain tension on the component.

  5. G11285466Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  6. Release the retaining pin.

  7. NOTE:
    • Only rotate the engine in the normal direction of rotation.
    • Rotate the engine to the positions indicated.
    G11287152Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Rotate the crankshaft clockwise two full turns to settle the components.

  8. G11285450Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    The piston should apply tension to the timing chain guide.

  9. CAUTION: Make sure the tension is maintained.
    G11287083Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Using considerable force, move the timing chain guide away from the tensioner to allow the first stage ratchet mechanism to be applied.

  10. G11287084Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    The piston should eject slightly, and an audible click should be heard.

  11. G11285451Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    If the piston can be pushed back, the tensioner is not correct. Repeat steps  7- 10.

  12. G11287086Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    If the piston will not retract, and tension is on the timing chain. The tensioner is correct.

  13. Repeat steps  8- 12 for the other side.
  14. CAUTION:
    • Use only a plastic scraper when removing the sealing material.
    • Make sure that the mating faces are clean and free of foreign material.
    • Make sure that the Land Rover approved cleaning fluid (Loctite 7063) is used to clean the mating faces.
    G11285470Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant (Loctite 5901G) to the areas shown.

  15. CAUTION: Make sure that a new component is installed.
    NOTE: Tighten the retaining bolts in the indicated sequence.
    G11285471Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the lower timing cover bolts within 7 minutes.

    Torque  : 12 Nm 

  16. G11285472Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Tighten the lower timing cover bolts within 7 minutes.

    Torque  : 12 Nm 

  17. NOTE: Lubricate the O-ring seal with clean engine oil.
    G11285429Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 12 Nm 

  18. CAUTION:
    • Use only a plastic scraper when removing the sealing material.
    • Make sure that the mating faces are clean and free of foreign material.
    • Make sure that the Land Rover approved cleaning fluid (Loctite 7063) is used to clean the mating faces.
    G11285474Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  19. G11285475Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant (Loctite 5901G) to the areas shown, install the component, and tighten the bolts within 7 minutes.

  20. CAUTION: Take extra care not to damage the seal when installing the component.
    G11285476Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  21. NOTE: Tighten the retaining bolts in the indicated sequence.
    G11285477Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 12 Nm 

  22. G11285426Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 12 Nm 

  23. G11285425Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 10 Nm 

  24. CAUTION: Using a suitable tool, lock the component.
    G11285424Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 25 Nm 

  25. CAUTION:
    • Use only a plastic scraper when removing the sealing material.
    • Make sure that the mating faces are clean and free of foreign material.
    • Make sure that the Land Rover approved cleaning fluid (Loctite 7063) is used to clean the mating faces.
    G11285481Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  26. G11285475Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Apply RTV sealant (Loctite 5901G) to the areas shown, install the component, and tighten the bolts within 7 minutes.

  27. CAUTION: Take extra care not to damage the seal when installing the component.
    G11285483Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  28. NOTE: Tighten the retaining bolts in the indicated sequence.
    Fig 1: Timing Cover Retaining Bolts Tightening Sequence
    G11285484Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    13

    Torque  : 12 Nm 

  29. G11285421Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 12 Nm 

  30. G11285420Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 10 Nm 

  31. G11286180Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 48 Nm 

  32. G11286179Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  33. G11286178Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  34. NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
    G11285419Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  35. G11284661Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 10 Nm 

  36. G11285417Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  37. CAUTION:
    • Lubricate only the union threads with clean engine oil.
    • Only tighten the bolts finger-tight at this stage.
    G11285490Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  38. G11285491Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque 

    Unions (1): 21 Nm 

    M6 (2): 11 Nm 

    M8 (3): 25 Nm 

  39. G11285492Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 48 Nm 

  40. G11285407Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  41. G11285406Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 12 Nm 

  42. G11285495Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  43. G11284999Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 25 Nm 

  44. G11285403Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  45. Refer to: ENGINE UNDERSHIELD
  46. WARNING: The wheel and tire assembly will be heavy.
    CAUTION: Apply a small amount of grease to the hub and wheel mating surfaces before installation. Make sure the grease does not come into contact with the vehicles braking components and the wheel stud threads. Failure to follow these instructions may result in personal injury.
    NOTE:
    • Make sure that the component is installed to the noted removal position.
    • Left hand illustration shown, right hand similar.
    G11287113Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Install the RH front wheel and tire.

    Torque  : 140 Nm 

  47. Install the FEAD belt.
    G11285498Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 25 Nm 

  48. G11285499Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 48 Nm 

  49. G11285500Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque  : 48 Nm 

  50. Refer to: CRANKSHAFT PULLEY (G1851000) 
  51. G11285501Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque 

    Unions: 21 Nm 

    M5 nut: 6 Nm 

  52. G11285398Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  53. CAUTION:
    • Only tighten the bolts finger-tight at this stage.
    • This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
    G11286155Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  54. CAUTION: This fuel pipe can be re-used, inspect for signs of damage. Renew if necessary.
    G11286155Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC

    Torque 

    Unions: 21 Nm 

    Bolts: 12 Nm 

  55. G11286267Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  56. G11286154Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  57. G11286153Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  58. G11286152Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  59. G11286151Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  60. G11286150Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  61. G11286149Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  62. G11286148Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  63. G11285395Courtesy of JAGUAR LAND ROVER NORTH AMERICA, LLC
  64. Refer to: AIR CLEANER OUTLET PIPE T-CONNECTOR (G1549760)
  65. Refer to: COOLING SYSTEM PARTIAL DRAINING AND VACUUM FILLING (G1816935)
  66. Connect the battery ground cable.

    Refer to: STARTUP BATTERY DISCONNECT AND CONNECT